铝合金超声-交流tig复合焊电弧行为与接头组织性能研究-材料加工工程专业论文.docxVIP

Abs Abstract 哈尔滨工业大学工学博士学位论文 哈尔滨工业大学工学博士学位论文 万方数据 万方数据 万方数据 万方数据 Abstract In order to solve the problems in alternating current argon tungsten arc (called AC TIG for short) welding of aluminum alloys, such as low welding efficiency, coarse grains, severe loss of strength and porosity, an ultrasonic-assisted AC TIG welding (U-AC TIG) is proposed in this dissertation. It is expected to improve the arc characteristics and weld metal solidification crystallization behavior and thus obtain high-quality aluminum alloy welds by coupling ultrasonic vibration into the conventional AC TIG arc; meanwhile, the mechanism of such improvements due to the ultrasonic needs to be studied. Hence, this dissertation needs to: build a U-AC TIG welding system in which frequency, amplitude and shape of the end of horn are both adjustable; analyze the arc and melting characteristics in the proposed U-AC TIG welding process; reveal the impact of the parameters; analyze the weld microstructure features, porosity defects, and joint mechanical properties in the U-AC TIG welding process under different frequency and amplitude; find out the correlation between the microstructure feature/ the porosity defect and mechanical properties by analyzing the joint fracture behavior. This paper also tried to reveal the mechanism of grain refinement due to ultrasonic vibration, explain the effect of the frequency and amplitude on the grain refinement and degassing, and thus determine the optimal range of frequency. These works would lead to better understanding of the arc behavior and gain refinement in the U-AC TIG welding and provide a fundamental guideline to control the weld quality. According to the characteristics in AC TIG welding of aluminum alloy, a specialized welding torch for the U-AC TIG welding including circuit, the fixture of tungsten and cooling devices are first designed. Considering the potential effect of vibration frequency, three excitation frequency is choosen: 20kHz, 28kHz and 40kH