epb-autoassemblylineconceptdesign布局图概览-layoutoverview.pptxVIP

EPB-Auto Assembly Line Concept Design;布局图 概览/ LAYOUT OVERVIEW;布局图 物流/ LAYOUT MATERIAL FLOW;定位方式采用支耳孔，定位面采用V面Fix Position: Pin borings; V-surface 支耳间距/Pin boring distance: 120-170mm 活塞孔直径/Piston diameter: φ38-φ43 蓝色标示的是换型件/Change part in blue marked 换型方法：按压弹簧销可取出2个换型块Change over method: push the spring bolt and change the 2 change parts 换装防错方式采用加工特征编码，视觉检测Error proofing: vision check the marking code in CP;工位及主工艺/PROCESS AND STATIONS;防错逻辑/General Error Proofing Logic;可追溯性系统/Traceability System;保证可追溯性/Keep the Traceability;不合格件处理/Reject Handling Concept;主要元器件品牌/Main Component Brand; 过程研究 Process Study 循环1 – 壳体装配 Circle 1 – Housing Assembly;C1-OP005 夹具检测及换装PALLET CHEKING CHANGEOVER;主要功能 /Main Function: 提供换产品时夹具换装的人工操作位置 / Delivery a station place for exchanging the change parts in the pallet 主要替换件/Main Changing parts: 壳体PING孔支撑块 *2 / Housing supporting *2 of each pallet 特性/Special characteristic: N/A 防错/Error Proofing: 指示灯显示检查结果和是否可释放夹具 / A signal light for showing the checking result before the pallet release ;C1-OP010 下载壳体组件，上载空壳体预拧放气螺钉，在C2合装，预拧合装螺钉 Unload housing ass, Assembly housing and bracket, pre-ass, two screws, load a housing, pre-ass. A bleed screw;主要功能 /Main Function: 由一名工人操作C1的OP010工位和C2的OP200工位 / One operator handle C1-OP010 and C2-OP200 上载一个新的空壳体，预拧放气螺钉 / Load a new housing to C1 and pre-assembly a bleed screw 主要替换件/Main Changing parts: N/A 特性/Special characteristic: N/A 防错/Error Proofing: 钳体漏放 ? 禁止释放夹具Housing not loaded ? Sensor check presence of the housing before release the pallet;C1-OP020 铜套压装 Sleeve Assembly;C1-OP020 铜套压装 Sleeve Assembly;C1-OP020 铜套压装 Sleeve Assembly;C1-OP030 壳体清洁 Housing Cleaning;主要功能 /Main Function: 钢刷清洁矩形圈槽，吹气清洁矩形圈槽，真空回收垃圾Sealing nut cleaned by brush and air blowing; vacuum collects the dust 主要替换件/Main Changing parts: 清洁头*1（不同缸径时）/ Cleaning head 1x (for different piston diameters) 配气连接器*1（不同的进油孔角度）/ Adapter 1x (for different angles of inlet boring) 压脚*2 / Product Holders 2x 特性/Special characteristic: 清洁时间