钢背al-2生8pb复合板半固态铸轧复合研究.docxVIP

中文摘要摘要：钢背A卜28Pb复合板是一种新型的复合材料，具有较为优异的综合性 中文摘要 摘要：钢背A卜28Pb复合板是一种新型的复合材料，具有较为优异的综合性 能，可以很好的满足汽车发动机轴瓦材料的要求，在工业生产中被广泛应用。本 文针对复合板“界面结合性能差”和“A卜28Pb覆层合金宏观成分偏析”两个钢背 A卜28Pb复合研究领域的焦点问题，采用半固念铸轧复合方法，对钢背A卜28Pb复 合板的复合进行了研究，具体如下： 1．进行了hl-28Pb半固态浆料制备研究。采用改进的机械搅拌装置，制备了 A1—28Pb半固态浆料，确定了半固态浆料固相率与搅拌温度的关系以及不同固相率 下半固态浆料铸锭中Pb颗粒的尺寸和分布情况，获得了解决A1-28Pb半固念浆料 中重金属Pb宏观偏析的条件。 2．进行了钢背A1-28Pb半固态铸轧复合工艺参数的研究。在铸轧设备上制各 了钢背hl-28Pb复合板，研究了钢板预热温度、半固态浆料固相率和轧制速度三 个工艺参数对复合板界面剪切强度的影响，得到了可以获得最大复合板界面剪切 强度时的合理参数取值。 3．进行了钢背A1-28Pb复合板界面组织性能的研究。明确了界面结构对界面 结合性能的影响，得到了理想复合界面结构。 通过上述研究，解决了A1-28Pb覆层中Pb的成分偏析问题，优化了钢背 A1-28Pb半固态铸轧复合工艺参数，制备出了界面结合性能较高的钢背A1-28Pb复 合板。 关键词：钢背A1．28Pb复合板；半固态；铸轧；复合参数；界面结构 分类号：TG335．85 AB AB STRACT ABSTRACT：Steel--backed A1··28Pb bonding plate is a series of new composite material．It has perfect performance and can meet the demand of the engine bearing material．So it iS widely used in the industrial fields．For settling problems of steel··backed A1--28Pb bonding plate such as segregation of macro organization and lower interfacial strength，we did studies on bonding of steel—backed A1·2 8Pb bonding plate by the method of semisolid casting-rolling bonding in this paper．The main contents were described as follows． 1．The research on preparing semisolid A1-28Pb slurry Was carried out．The semisolid A1·28Pb slurry was gained by improved mechanical stirring apparatus．The relationship between solid fractions of A1—28Pb slurry and stirring time，and the relationship between solid fractions and size of Pb grain were got．The conditions of eliminating macro—segregation were determined． 2．The research on bonding parameters of steel-backed A1-28Pb semisolid casting—rolling bonding Was carried out．We manufacture steel-backed A1-28Pb bonding plate by the casting-rolling experimental equipment．The relationship between preheat temperature of steel plate and interracial shear strength，the relationship between solid fraction of mushy A1-28Pb alloy and interfacial shear strength，and the relationship between rolling speed