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Analyzing Gearbox Degradation Using Time-Frequency
Signature Analysis
SpectraQuest Inc.
8205 Hermitage Road
Richmond, VA 23228
(804)261-3300
March, 2006
Abstract: In this work, vibration signature caused by gear tooth seeded fault is studied
in the time and frequency domains. The experiment was conducted on a Machinery Fault
Simulator TM (MFS). The pinion gear in the gearbox was intentionally faulted with
increasing severities, and a vibration signal was collected for each case. The signal was
analyzed in a time and frequency domain. The results indicated that the vibration
signature of a faulted bevel gear tooth is a pulse in time domain. Because of this impulse
signal, strong sidebands arise in the spectrum around the mesh frequency.
Test Setup
The experiment is conducted on a Machinery Fault Simulator TM (MFS). The MFS and
the position of the gearbox in the MFS are illustrated in Fig. 1.
Figure 1. MFS and Gearbox in MFS
The gearbox is shown in Fig. 2(a). The transmission ratio is 1.5:1. There are two straight
bevel gears in the gearbox and they are shown in Fig. 2(b). The number of teeth on the
pinion is 18. The gearbox input shaft is connected to a sheave and driven by a “V” belt
drive. The gearbox output shaft is connected with a variable brake loader. The tachometer
is installed on the rotor deck with a bracket and used to measure the speed of the belt
sheave connected to the gearbox input shaft as illustrated in Fig. 3.
1
(a) gearbox (b) pinion and gear
Figure 2. Gearbox
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