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设计巴巴工作室
附录
英文翻译
Lever body is a 500 t, 600 t, 800 t, 1300 t, 2000 t mechanical press on an important component mold clamping body parts, is the companys key project trial. Currently, foreign-made lever body is formed in the die forging hammer, forging internal quality and appearance than those of good quality. Forging abroad as domestic manufacturers do not have the condition, only in the free forging hammer on the shape, quality is hard to meet the design requirements. As the lever body parts surface more, if completely rely on forming, not only difficult process, and present material waste, processing cycles, high costs; In addition, as lever shaped body of work load is large, the mechanical performance requirements of materials higher. The process forming the lever body, the Central Department of fiber unreasonably difficult to guarantee quality of the work lever body. Thus, according to technical conditions existing programs to determine forging manufacturing with membranes and to identify with the local combination of forging and free forging methods.
Using such a forging process has the following advantages:
(1) leverage with the local body after the ring Die Department of fibers reasonable to ensure the quality forgings;
(2), compared with the overall forging, die length, 1.9 times shorter, the module small size, low cost;
(3) can gain leverage in the 400 kg pneumatic hammer directly on the molding, to improve efficiency. In contrast, the overall die forging hammer blow in the 400 kg pre-forging, pneumatic hammer, shaping the 3t, modules large high labor intensity, low efficiency;
(4) plus the free use of local Forging Process, production preparation period is short, can quickly form a production capacity;
(5) reduced cold difficulty, shortened processing cycles, saving processing costs. Therefore, the use of local plus free forging die forging process scheme can only guarantee the quality forgings, while head of production efficiency, and cost advantages.
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