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- 2019-08-01 发布于浙江
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某水泥厂回转窑尾除尘系统改造设计
摘 要
本设计是对某水泥厂回转窑尾除尘系统的改造设计。该水泥厂拥有一条Ф2.4/2.641m泾阳型偏心立筒预热器回转窑生产线,其生产能力为普通硅酸盐水泥5万吨每年。该厂原配置一台576袋玻纤式除尘器,其处理尾气的基本工艺参数有:
处理烟气量:140000m3
烟气温度:180℃(除尘器入口);
标准状况下入口烟气含尘浓度:≤80g/m3;
粉尘粒度:1-100微米,其中小于10微米的约占90%-95%;10-100微米的约占5%-10%;
烟尘露点:35-40℃
除尘系统改造后的尾气排放标准应符合GB4915-1996《水泥厂大气污染物排放标准》中的二级标准(100mg·m-3),吨产品排放量为0.30kg;二氧化硫的排放浓度为400mg·m-3,吨产品排放量为1.20kg;氮氧化物的排放浓度为800mg·m-3,吨产品排放量为2.40kg。
根据设计要求以及现有水泥企业的除尘设备选用趋势,本设计选用电除尘来完成对原有除尘系统的改造,并针对电除尘器的特点以及尾气排放中对二氧化硫和氮氧化物的要求添加了旋风除尘器和填料塔。以此更好的完成对尾气的处理,使其最终能够达到设计所要求的标准,以求做到最好。
关键词:水泥厂,尾气除尘,除尘器
The Transformation and Design about Dedusting
Systerm of a Cement Plant
ABSTRACT
The design and transformationof about the tail of a cement factory kiln dust removal system . The plant has a Ф2.4/2.6 41m Jingyang eccentric shaft preheater kiln production lines. It can production capacity of ordinary portland cement 50000 tons a year. The plant original configuration of a 576-glass fiber filter bags, there are the basic parameters :
Flue gas handling capacity : 140000m3 / h;
Gas Temperature : 180 ° C (precipitator entrance);
Standard conditions import gas dust concentration : ≤ 80g/m3;
Dust particle size :1-100 micron, of which less than 10 microns, about 90% -95%; 10-100 microns or about 5% -10%;
Dust dew point :35-40 ° C;
Dedusting system in the exhaust emission standards should meet GB4915-1996 plant atmospheric pollutant emission standards accurate the second level standard (100 mg ? m-3), tons of product emissions 0.30kg; the emission of sulfur dioxide concentration of 400 mg ? m-3, tons of emissions for products 1.20 kg; Nitrogen oxide emissions concentration of 800 mg ? m-3, tons of emissions for products 2.40 kg.
According to the design requirements and the existing cement enterprises dedusting equipment selection trend The design chosen to complete the electrostatic precipitator dust of the original systems transfor
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