国外焊接知识讲义.ppt

2. 质检员 (阿美、合同） 3. Receiver WORK PERMIT MATERIAL PWHT、HB 保护气体 焊接材料的管理 人员的资质 异种钢焊接的特殊限制 DMWS 规范 温度 介质 Non-sour, non-hydrocarbon 焊接材料的选择 (nickel-based consumable, Austenitic stainless steel consumables) 石油化工异种钢焊接规程 国外和阿美 焊缝稀释问题，减少熔合比 DISSIMILAR METAL WELDS (DMW), I.E: ANY WELD JOINT (EXCLUDING WELD OVERLAYS OR STRIP LINING) BETWEEN FERRITIC STEEL AND EITHER AUSTENITIC STAINLESS STEEL, DUPLEX STAINLESS STEEL, OR NICKEL-BASED ALLOYS, OR USE OF STAINLESS STEEL OR NICKEL-BASED FILLER METALS ON FERRITIC STEELS, SHALL BE RESTRICTED AS FOLLOWS: a) Are not permitted for pressure containing welds in sour service (welds in clad systems are acceptable if the DMW interface with the ferritic steel is not in contact with the sour fluid). DISSIMILAR METAL WELDS (DMW), I.E: b) Are permitted for non-sour hydrocarbon service if made with a nickel-based consumable. c) Austenitic stainless steel consumables may be used only for the following applications and if the maximum design temperature is below 300°C: i) External structural attachments (e.g., pipe supports). ii) Non-sour, non-hydrocarbon (e.g., water) services. DISSIMILAR METAL WELDS (DMW), I.E: COMMENTARY NOTE: NICKEL-BASED CONSUMABLES MAY NOT BE SUITABLE FOR DIRECT EXPOSURE TO SULFUR OR HYDROGEN-SULFUR REDUCING ENVIRONMENTS AT TEMPERATURE EXCEEDING 400°C DUE TO POSSIBLE SULFIDATION ATTACK. DISSIMILAR METAL WELDS (DMW), I.E: THE SELECTION OF FILLER METAL COMPOSITIONS FOR JOINING BASE MATERIALS OF DIFFERENT P-NUMBERS OR COMPOSITIONS SHALL BE AS FOLLOWS: a) For attaching non-pressure parts to pressure parts, the nominal composition of the filler metal shall match the nominal composition of the pressure part. b) For other applications, the filler metal shall conform to either base metal composition or to an intermediate composition, whichever is the most appropriate for the application. 1.