年产80万吨氧化铝石灰拜耳法高压溶出车间设计.docx

本设计的任务是年产80万吨氧化铝石灰拜耳法高压溶出车间的设计。在对国内外各种氧化铝生产工艺进行分析和对比的基础上，并依照建厂的要求及具体情况，确立了本设计的工艺流程（石灰拜耳法生产氧化铝）。经过论证，确定了生产的工艺参数：配料分子比ak=1.45；循环母液ak=3.2,碱浓度=230 g/L；溶出温度=260 °C，溶出赤泥A/S=1.33,溶出赤泥N/S = 0.22；赤泥洗涤底流L/S = 1.0。 在以上参数的基础上，确立了本设计的工艺流程：铝土矿的高压溶出一溶出液稀释一沉降分离一赤泥洗涤一晶种分解一焙烧一母液蒸发。对工艺过程分析及经济技术指标论证之后，参照其它氧化铝厂的经验数据，进行了全厂的物料平衡以及溶出车间的热平衡计算,并据此进行设备的选型，设计出完整的溶出车间。 最后进行了经济技术分析。此外，绘制了主体设备、高压溶出车间平面布置图和工艺设备连接图各一张。 关键词：氧化铝；石灰拜耳法；高压溶出；车间设计 ABSTRACT This task was designed the digesting workshop of alumina refinery with output 800,000tons Al2O3per year. Based on extensive analysis of the international and domestic aluminaproduction technology and the specific requirements of the design, the production process(Lime-Bayer process) is established. The parameters of production process are obtained asfollowed: the akof mixture is 1.45; the akand alkaline concentration of pregnant liquor is 3.2and 230g / L, respectively; the digesting temperature is 260°C, the A / S of red mud is 1.33, andN/S of red mud is 0.22; the L/S of sedimentation red mud is underflow is 1.0. On the basis of the above parameters, the technology is established as follows: Theprocess of digesting 一 diluting 一 settling and separating 一 red mud washing 一 seedingdecomposition - calcinations - mother liquor evaporation. And then, the calculation ofmaterials balances in the whole processes, and energy balances of the digesting workshop wasdone. So, the whole workshop came into being. Finally, this paper told the number of the crew as well as their posts in the plant,demonstrated an estimated finance chart to show the reasonability of this design. What is more,three drawings are finished. The three drawings were respectively about the main equipment,the connection of equipments, the plane layout of the digesting workshop. Key words: Alumina; Lime-Bayer process; Digestion; Plant design TOC \o 1-5 \h \z \o Current Document 第1章绪论 1 \o Current Document 铝 土矿资源情况 1 \o Current Document 1.2氧化铝工业的发展概况 1 1.2.1世界氧化铝工业情况 1