微纳米高辐射率节能材料研究(.docVIP

微纳米高辐射率节能材料研究? ?基金项目：中国科技型中小企业技术创新基金(06C26213701371)，山东省自然科学基金(Y2006F26) －高炉热风炉蓄热体上的应用研究 周惠敏1 时盛义1 王家水1 胡江宁1 苍大强2 但智钢2 宗燕兵2 白皓2 徐大勇3 刘常鹏3 曹 勇4 袁留锁4 （ 1山东慧敏科技开发有限公司 2北京科技大学冶金与生态工程学院 3鞍钢技术中心 4首钢技术研究院） 摘要：为了开发深层次的节能新材料，本研究采用超细材料技术制备出了新的节能微纳米涂料，并开发了特殊的涂层与基体镶嵌技术，以达到强化辐射-传导传热和提高涂层寿命的目的。在试验室完成了大量的应用基础研究基础上，先后在高炉热风炉、轧钢加热炉、锅炉等耗能设备上应用了本技术，取得了明显的节能效果。本文介绍了节能涂料在高炉热风炉的研究和应用情况，在成功制备出理想的微纳米节能涂层后（涂层的发射率达到了0.93，涂层厚度约为270μm，涂层与基体间有3mm左右渗透镶嵌区，保证了涂层与基体间的良好的粘结性能和优异的抗剥落能力和寿命），先后在49座热风炉和实验室做进行了应用研究，结果表明，节能新涂层显著提高了涂层的表面温度、强化了传热，提高格子砖蓄、放热能力，缩短格子砖蓄热时间，并减小送风混温度的波动，降低了排烟温度，提高了热效率，提高了热风温度和降低了燃料消耗。新涂层还增强了耐火砖的物理性能和热工性能，有利于热风炉的长寿。本技术还可以推广到其他类似的高温传热场合。 关键词：高发射率涂层，高炉，热风炉，格子砖，高风温，节能 Study on micron-nanometer high emissivity coating for energy saving ---Application of coating on checker brick in hot stove of BF Zhou Huimin1 Shi Shengyi1 Wang Jiashui1 Hu Jiangning1 Cang Daqiang2 Dan Zhigang2 Zong Yanbin2 Bai Hao2 Xu Dayong3 Liu Changpeng3 Cao Yong4 Yuan Liusuo4 ( 1 Shangdong Huimin Technology Development Company 2 University of Science and Technology Beijing 3 Technical Centre of Angang Group 4 Shougang Technical Research Institute ) Abstract: A new micron-nanometer high emissivity coating for energy saving has been fabricated by ultra fining treatment and interfacial infiltration technology. Practical application of the coating technology in the field of hot stove in BF, heating furnace in rolling mill and boiler furnace show good performance in energy saving based on fundamental experimental results. Detailed results of coating employed on checker brick in 49 hot stove of different BF were discussed in this paper. Results showed that the emissivity of coating is 0.93; the thickness is about 270 μm. There is an infiltration area of 3 mm approximately which endow with the coating high cohesion and good performance of anti-stripping between the coating and the substrate. Obvious improvement on capabilities of heating and releasing of checker brick was confirmed by lab