螺柱焊培训教材.pptxVIP

螺柱焊培训一、工艺流程1.接触2.垂直一、工艺流程3.提升引弧 小电流4.拉弧熔化 大电流一、工艺流程5.下落融合6.冷凝拔枪二、设备连接ETF送料器/PKE转接器DCE主机Hybrid cable控制线F1Fuse-Ul+UlKPK/PLM/LM焊枪Weld cable焊接线Cable package线束- Measurement cable测量线+ Common measurement cable接地测量线Workpiece工件Earth cable接地线二、设备连接(故障)ETF送料器/PKE转接器DCE主机Fault故障：No SOW = XMeasurement line broken = XCommon measurementline broken = XFibre optic to feeder fault = XHybrid cableXFusePK/PLM/LM焊枪Weld cableFlexible cableCable package- Measurement cable+Common measurement cableXXEarth cable工件凹陷三、接地连接1.单工件多极(接地测量线串联，并联亦可)接地极(大工件多极对称安装)Earth cable接地线(50㎜2)接地排(底座绝缘)+ Common measurement cable接地测量线(≥1.5 ㎜2)三、接地连接2.多工件(接地测量线并联)三、接地连接3.多DCE单工件(常见于机器人工位)过渡线Connection X2Safety control PCBFuses F4 - F8Fuses F1 - F3Main switchQ1Power pack电源板Safety control安全板Hybrid cable Outlet 1DSP PWM电流板Hybrid cable Outlet 2Hybrid cable Outlet 3Hybrid cable Outlet 4Hybrid cable Outlet 5四、电路板DCE正面Customer interfaceInterbus SFurther interfaces:Profibus-D parallel interfaceControl cableEarthconnection 1 2 3 4 5 Weld outletsWeld cable connectionRelayK2Central - CPU A4CCPU板RelayK1Main arccoilL1Customer interface A5客户接口板Dummy plugforHandheld units四、电路板DCE侧面IGBTDRIA5Relay K1R 7/8R 9/10IGBTRCDA 4Auxiliary A3辅助电源板Capacitor C1Resistor R4ConnectionTrafo T1Degauss diode V 4.2Degauss diode V 4.1Capacitor C2Resistor R5Loading Resistor R11Loading SCR V13IGBTDRIA7Main rectifier V1IGBTRCDA6四、电路板SMPS内侧四、电路板ETF侧面Motor-interface马达板Amplifier放大板Current filterCPU板五、程序操作(半自动为例)1.主菜单界面Main MenuWeld MonitorProgramming编程System ConfigurationMaintenance FunctionsService FunctionsStatus五、程序操作1.1 编程界面ProgrammingOutlet Programming端口编程Weld ProgrammingCopy ProgramsDe/activate Programs五、程序操作1.1.1 端口编程界面Outlet ProgrammingOutlet: 1(端口选择1～5)五、程序操作1.1.2 端口编程界面Outlet ProgrammingOutlet 1 active......yesOutlet-ID.............----------------Application type....Standard(或T-Stud)Start feed....intern after SOW(自动 intern after WC)Permitted WOPs....0(自动1)Color marking.......noAir Blow...............noAngularity switch...y