实训基地 技术咨询与答疑 Polylab Mixer Presentation(软件及应用简介).ppt

高分子教研室 PolyLab System Laboratory Mixersmeasuring principle 3 2 Shearing of a test sample in a heated mixing chamber with counter rotating rotors Test results: Torque Melt temperature Mixer - Rheogram Temperature Energy Torque Electrically heated Rheomix mixer(principle sketch) 1 Back Section2 Centre Bowl3 Frontplate4 Rotor Shafts5 Bushings6 Rotors7 Melt Thermocouple8 Control Thermocouple9 Ram 1 2 7 3 9 4 5 6 8 7 Mixer Test Mixer Cleaning Materials: Polyolefins:(Polyethylene PE  Polypropene PP ) Engineering Plastics: (PS, PA, PC, PEEK, LCP ) Point detection: L = Loading point M = Minimum point PolyView Routine evaluationCurve Type 1 1 2 3 4 5 6 7 8 9 10 Torque [Nm] Runtime M L 0 Application Application Materials: PVC (rigid) Point detection: L = Loading point V = Valley point (starting point of melting process) F = Fusion point ( melting process finished) M = Minimum point PolyView Routine evaluationCurve Type 2 0 1 2 3 4 5 6 7 8 9 10 Torque [Nm] Runtime [minutes] L F V M Materials: PVC (rigid) Stability test Point detection: L = Loading point V = Valley point (starting point of melting process) F = Fusion point ( melting process finished) M = Minimum point O = Onset of degradation D = Degradation PolyView Routine evaluationCurve Type 3 0 3 6 9 12 15 18 21 24 27 30 Torque [Nm] Runtime [minutes] Stable time D O M S F V L Application: PVC Stability test Rheomix600p, Roller Rotors Temp: 170°C, n: 60rpm, m: 65g a: PVC Dry-Blend with 1,9% Stabiliser b: PVC Dry-Blend with 2,0% Stabiliser a a b b Time [min] Torque [Nm] Correlation Mixertest / Extrusion Torque Time Example: PVC-Stability Materials: PVC – granulate (Stability test)X– linking materials (PE, Rubber, Thermoset ) Point detection: L = Loading point S = Stable Torque M = Minimum point O = Onset of Degradation D = Degradation Runtime PolyView Routine evaluationCurve Type 4 and 5 Torque L M O D S Stable time Application Application Crosslinking of Resins Rheo