渐开线花键冷挤压成形模具设计与制造.docVIP

渐开线花键冷挤压成形模具设计与制造 机械设计制造及其口动化专业XXX ［摘要］以微车半轴花键零件为例，将渐开线花键传统的切削加工工艺改变成 冷挤压成形工艺，实现高效率加工，改善花键轴制件质量。应用冷锻技术对渐开 线花键冷挤压成形工艺进行理论分析，设计制造挤压纽合模具，并进行优化设计, 获得了准确的花键齿形和较好的表而质量。通过对花键轴零件的模具设计，我认 为花键轴冷挤压虽然制造工艺简单，但对模具设计耍求严格，特别是模具材料的 选择及入模角对模具寿命和制件质量有很大影响。凹模采用两层组合凹模设计， 使凹模具有足够的强度，从而提高了模具的性能。 ［关键词］渐开线花键；冷挤床成形；组合凹模；优化设计 Forming Die Design and Manufacture of Involute Spline in Cold Extrusion Mechanical Design,Manufacturing and Automaction Major xxx Abstract: To take micro-car axle spline parts for an example, the machining technology of the axle spline was changed from the traditional technology into the cold extrusion process, for achieving higher efficiency of work process and improving the quality of the spline shaft part. Theoretically analyse involute spline cold extrusion process by using the technology of the cold extrusion, design and manufacture of combined extrusion die, and make optimization design of the die to obtain the accurate of the spline tooth and better quality of the surface. By designing the mold of the spline shaft part, I think although manufacturing proess of the spline shaft part is simple, the die design required critically.especially the choice of the molds materials and the comer of the mold to the mokTs life and the quality of the work has a great influence. Using the combined die of double layers to design the die, make the die have sufficient strength and increase the performance of the mold. Key words： Involute spline ; The forming of the cold extrusion; The Combined Die of Double layers ; Optimal design 目录 TOC \o 1-5 \h \z 绪论 3 HYPERLINK \h \z a 4 4 inva匕=tan aa -aa-\ .0756 一 0.821 = 0.2546 invaf = tan aic - aie = 0.8878-0.726 = 0.1618 y 1 77 S仪=D(e (- + inva -invaj = 21x + 0.215 -0.2546) = 0.7668 d 26 Sf = DI(X^ + inva-inva f )=24. 6x(1. 77/26+0. 215-0. 1618)=2. 9815 毛坯直径Doc，］ 2=J：(Sq+S/)(2, - 2) + /V 二｛总(0.7668+ 2.9815)x(27 — 24.6) + 24.62 二26. 13mm 取毛坯直径D°二26. 2mm毛坏选用45#钢 2.5.3断面收缩率的计算 由冷挤压件图可求得断而缩减率 勺100% e a 变形前截而积 Ao =-x26.22=572. 55mm2 A。 4 由