生产部门如何推行TPM.pptx

TPMTotal Productive Maintenance ACE Manufacturing Qualifying Level 6SQCPCMarketFeedbackAnalysisSet-UpReductionRoot Cause /CorrectiveActionStandardWork MistakeProofingProcessCertificationQualityClinic Activity全面生产性维护 ACE 生产部门合格水平 6S全面性生产维护质量诊断程序图表市场反馈分析减少生产准备根本原因修正行动标准化作业 防误措施程序验证质量诊断行动TPM 全面生产性维护Total Productive Maintenance is an equipment management strategy that improves equipment efficiency.全面生产性维护是一种设备管理策略以提高设备效率。Or, in other words...Treating the equipment like it is your own!或者，换句话说…….对待设备就象它是你自己的一样！TPM Key Concept TPM的重要概念Left neglected... Equipment Breaks Down如果不重视…设备很快就会坏In the past, maintenance focusedon fixing equipment after it broke.过去，维护工作总是集中在设备坏了以后对其进行修理。TPM’s focus is to prevent problems before equipment breaks.TPM 的焦点是要在设备出故障以前防止问题出现。Total Productive Maintenance is a New Way of Working全面生产性维护是一种全新的工作方式Old Attitude:过去的态度：“I operate, you fix.”“我操作，你修理。”“I fix, you design.”“我处理，你设计。”“I design, you operate.”“我设计，你操作。”TPM Attitude:TPM态度：“We are all responsible for our equipment.”“我们所有人对我们的设备负责。”Tip of the Iceberg冰山的顶端A failure is just the tip of the iceberg! 故障只是冰山的一个小尖！Failures故障Hidden Defects隐藏的问题Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities.磨损、松驰、泄露、灰尘、污垢、腐蚀变形、原材料粘黏、表面磨损、裂缝、过热、震动、噪音及其它不正常现象。Typical Causes of Machine Breakdown 典型的机械故障原因ComponentFailure组件失灵Failure toadd oil.没有加油Grit and chipsin revolvingor sliding parts旋转或滑动零件中的砂砾和碎片Contaminationof sensors,contacts and Connectors传感器、触敏器、连接器污染I wonder what’sgoing to fail next?我在想下面还会出什么问题呢？Dirt and dust on cooling fan冷却风扇上有灰尘和污垢TPM Techniques TPM技术Simplify and Document TPM Activities.简化并记录TPM行动Use visual techniques to indicate what’s right / what’s wrong.运用直观技术来演示什么是 对的/什么是错的。PM Completed? 生产性维护完成了吗？Pressure gage 压力计Sight glass 视镜Arrows for motor rotation and fluid circulation马达旋转和润油指示箭头markings for spare parts and fluids. 备用零件和润滑油记号Making PM devices more accessible.使生产性维护设备更