生产部门如何推行TPM.pptx

Total Productive Maintenance;;;Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生产性维护是一种设备管理策略以提高设备效率。 Or, in other words... Treating the equipment like it is your own! 或者，换句话说……. 对待设备就象它是你自己的 一样！;TPM Key Concept TPM的重要概念;Total Productive Maintenance is a New Way of Working全面生产性维护是一种全新的工作方式;;Typical Causes of Machine Breakdown 典型的机械故障原因;TPM Techniques TPM技术;TPM Benefits TPM的益处;12 TPM Qualifying Activities;12 项TPM 合格行动;PURPOSE of Lockout/Tagout 锁定/标识的目的;Lockout Device 锁定设备;Tagout Definition 标识的定义;WARNING 警告;ACTION ITEM 1: Assess All Equipment行动内容1：评估所有设备;Category A: Critical equipment for which an alternate machine is not feasible, because: A类：不能用其它设备替代的关键设备，因为： No alternate exists, or 无替代设备，或 The alternate is usually unavailable due to utilization, or 该替代设备通常正被使用而不能获得，或 It would be too costly/time consuming to transition to the alternate 太贵/需花太多时间进行替换 Category C: Equipment for which it is relatively easy to find a replacement or alternate C类：相对容易用其它设备替代的设备 Includes most off-the-shelf equipment 包括最常用的设备 Typically cost $2,500 费用低于$2,500 Standard spare parts (like drive motors) are available off-the-shelf 可获得的常用标准备件（如驱动马达） Category B: All other equipment/machines B类：所有其它设备/机器 ;In addition to machine category, create a table listing all machines and additional categories, such as: 除了机器分类，还应作一表格列出所有机器和附加类别，如： Year of manufacture 产品的生产年份 Type of machine? Condition? (Good / Fair / Poor) 机器类型？状况？（好/一般/差） Does Operator PM process exists (Has a service card been created?) 是否有操作员生产性维护程序（是否有服务卡？） Does Maintenance PM process exist (Does a written maintenance task list exist?) 是否有维护生产性维护程序（是否有记录的维护任务表？） Has the machine undergone initial cleaning? 机器是否经过最初的清洁？ Has machine been assessed for safeguarding per SP008? (EHS items) 机器是否经过安全装置SP008评估？（EHS项）;Possible Categories: 可能的分类： Good: Equipment which retains all of it’s original functions, accuracy and reliability. 好：设备保持所有原来的功能，精确并可靠。 Average: Equipment which has lo