商品混凝土搅拌站生产线设计.docVIP

PAGE PAGE 48 商品混凝土搅拌站生产线设计 摘要 本次设计是潼南地区200方每小时商品混凝土搅拌站的设计，搅拌站为双阶式设计，设有两条生产线，生产两种强度的混凝土。设计包括：厂址选择、物料平衡计算、粉料储存系统、骨料供给系统、计量系统、控制系统和外配套设备设计及选型、搅拌系统设计以及检测、环保、安全、迁移过程等方面的设计，一份厂区平面图和主要设备图纸，还有一张手绘的设备图。 本设计是按照绿色环保型的搅拌站的方向去设计的，最大程度地减少搅拌站对环境的污染，粉料筒仓和搅拌主机等粉尘污染严重的地方都安装除尘器，砂石输送设备的输送皮带上侧封闭且加盖。本课题设计的生产线满足不同强度的混凝土的生产，厂址的选择分析了潼南地区的各种优势，设备的选型按照高效、节能的经济的方法进行设备的选型。 关键词：商品混凝土；绿色环保搅拌站；物料平衡；设备选型 ABSTRACT This design is about to design 200 square every hour commodity concrete mixing station in Tongnan area, mixing station for the cascade design, has two production lines, Its product two kinds of strength concrete. Design include: site selection, material balance calculations, powder storage systems, aggregate supply systems, measurement systems, control systems and external equipment design and selection, system design and stirred for testing, environmental protection, security, migration and other aspects of the design process , a plan view of the plant and major equipment drawings, and a hand-drawn diagram of the device. This design is in accordance with the mixing station to the direction of environment-friendly design, to minimize mixing station for severe dust pollution of local environmental pollution, powder silos and mixing console, etc. are installed dust, sand and gravel transport equipment the conveyor belt upper side closed and capped. Production, the choice of the subject site design production lines to meet the different strength of the concrete analysis of the selection of the various advantages, equipment Tongnan region for device in accordance with efficient, energy-saving and economical method selection. Key word: Concrete commodity; Green mixing station; Material Balance; Equipment Selectio 1引言 1.1本课题的目的及意义 商品混凝土，又称作预拌混凝土，是按照一定比例把水泥、粗细骨料、水以及根据需要掺入的外加剂、矿物掺合料等组分[1]，在商混站经过原料计量、搅拌机搅拌后，采用混凝土搅拌运输车装料并在规定时间内运送到施工单位的混凝土拌合物。我国正处于经济高速发展的阶段，市政、房建、港航等建设项目投资逐年增大，中国城镇化进程的不断推进，导致商品混凝土的的需求量也不断增加，特别是2003年国家四部《关于限期禁止在城市城区现场搅拌混凝土的通知》的联合发布，为商品混凝土的发展营造了良好的外部环境[2]。据有关数据显示，近年我国混凝土的年产量占世界混凝土年