罩圈冲压工艺与模具设计说明书.docVIP

摘要 为了实现罩圈的自动化生产加工，本文设计了一种基于复合模的冲压工艺和模具方案，该复合模实现了对罩圈的落料、拉深、冲孔和翻边工序，是符合实际生产加工的冲压方法。对于其他同罩圈的尺寸、材料和形状类似的工件，通过具体分析计算后，也可以将此模具设计方法作为参考，为工厂实际生产工件和现代模具行业的发展作出了应有的贡献。 首先，对罩圈进行了工艺分析，从罩圈的材料和结构方面入手分析确定了复合模冲压方案，复合模结构简单，成本低，寿命长，并且操作方便、安全可靠，能够冲裁出符合质量要求的工件。其次，设计了模具的结构零部件，包括自动送料送料机构、定位方式、弹性卸料板卸料方式、模架以及模具导向结构导柱导套等结构零件。再次，对模具工艺参数做了详细分析与计算，包括工件的排样方式、步距、条料宽度、材料利用率和冲压力，最终确定了冲压机型号和冲压机参数。最后，设计了模具的主要成型零部件，包括冲凸模、凹模和凸凹模的结构，计算了凸凹模刃口尺寸。在此过程中充分考虑到加工精度、加工成本和加工效率，此模具结构不但能省料，材料利用率高，而且导向精度也比较高，容易实现自动化，降低人工生产成本，符合工件实际生产的总体需求。 另外，将二维制图软件AutoCAD应用在此模具结构设计中，辅助罩圈冲压模具设计，包括冲压模具的总体结构设计。AutoCAD制图的辅助节省了时间，部件尺寸更精准，大大提高了模具设计效率。 关键词: 冲压工艺；模具设计；罩圈；AutoCAD制图 Abstract In order to realize the automatic production and processing of the cover ring, this paper designs a stamping process and die scheme based on the compound die, which realizes the blanking, drawing, punching and flanging processes of the cover ring. For other workpieces of similar size, material and shape of the same cover ring, after specific analysis and calculation, this mold design method can also be used as a reference for the factorys actual production of workpieces and the development of modern mold industry has made its due contribution. First of all, the process analysis of the cover ring, from the material and structure of the cover ring to determine the composite die stamping program, composite die structure is simple, low cost, long life, and easy to operate, safe and reliable, can punch out the workpiece in line with the quality requirements. Secondly, the design of mold structural parts, including automatic feeding feeding mechanism, positioning mode, elastic unloading plate unloading mode, mold frame and mold guide structure guide column guide sleeve and other structural parts. Thirdly, the mold process parameters are analyzed and calculated in detail, including the workpiece layout, step, strip width, material utilization rate and punching pressure, and finally determine the stamping machine model and stamping machine parameters. Final