高品质铆压理论.ppt

* 23 23 23 Mechanical and Electrical Characteristics This section will discuss how each section of the terminal affects the connection both mechanically and electrically * 24 24 24 24 Functions of Wire Barrel and Insulation Support Barrel (open barrel) Shows: Insulation support crimp is snug but not so tight as to cut into the insulation Wire crimp is so tight that conductor is extruded and gas tight connection results. This keeps the connection from oxidizing. * 25 25 25 Functions of Wire Barrel and Insulation Support Barrel (closed barrel) Shows insulation support and wire crimps for closed barrel * 26 26 26 Area Reduction When the terminal is crimped, the total cross sectional area is decreased due to the extrusion that takes place. Total material though is still greater than just the wire alone. * 27 27 27 27 Mechanical Strength Connector must withstand physical requirements of intended application Termination should be almost as strong as the wire itself (see chart 6132-3; “Tensile Strength of Wire and Terminations”) * 28 28 28 28 Mechanical Strength Chart shows that mechanical strength will increase as crimping force increases until a point at which the cross sectional area is reduced so much that the connection becomes weaker * 29 29 29 29 Electrical Performance Ultimate purpose of connector Poor terminations can reduce power and create fires Conduct electricity with minimum loss. Should act as extension of the wire Goal is to have electrical resistance no greater than equivalent length of wire * 30 30 30 30 Electrical Performance As measured by millivolt drop or resistance. Some continuity is seen as soon as contact is made. The chart shows that the greater the crimp force, the greater the electrical performance up to a point where the cross sectional area is reduced so much that the connection can not carry as much current. * 31 31 31 31 Crimp Design Parameters AMP tooling is designed to crimp each product within a “crim