拨叉类零件数控加工与仿真说明书.docVIP

PAGE PAGE 1 PAGE 拨叉类零件数控加工与仿真 摘 要 本课题的主要研究内容是拨叉零件的机械加工工艺及夹具设计。拨叉零件是一种很重要的零件，它位于车床变速机构中，主要起换档，使主轴回转运动按照工作者的要求工作，获得所需的速度和扭矩的作用。拨叉的加工工艺规程及数控仿真是包括零件加工的工艺设计、工序设计以及数控加工的设计三部分。通过对零件进行分析设计了两套工艺路线，通过分析比较选择了一个比较合理的方案；设计出毛坯的结构及零件的加工基准，计算各个工步的工序进行尺寸并决定出各个工序的工艺装备及切削用量；对该零件进行了数控加工，本设计的加工工艺合理，夹具可行、高效、省力，能满足零件的加工要求，保证其加工质量。 关键词：拨叉；定位误差；数控加工；工艺规程 Abstract The main research content of this subject is the machining technology and fixture design of the fork parts. The shift fork part is a very important part. It is located in the speed change mechanism of the lathe. It is mainly used to shift gears, so that the rotary motion of the main shaft can work according to the requirements of the worker and obtain the required speed and torque. The machining process specification and numerical control simulation of the shifting fork include three parts: the process design of the parts processing, the process design and the design of the numerical control machining. By analyzing the parts, two sets of process routes are designed, and a more reasonable solution is selected by analysis and comparison; and cutting amount; CNC machining is carried out on the part, the processing technology of this design is reasonable, the fixture is feasible, efficient and labor-saving, which can meet the processing requirements of the part and ensure its processing quality. Key words: shift fork; positioning error; numerical control machining; process specification 目 录 TOC \o 1-2 \h \u 17141 1 绪论 5 28726 2 零件的介绍 6 18024 2.1 零件的结构特点分析 6 2 1824 .2 零件的技术要求分析 6 31127 2.3 确定毛坯 7 26171 3 加工工艺分析 10 28030 3.1定位基准的选择 10 30418 3.2确定加工方案 10 9326 零件的加工路线 10 2561 3.3 零件各表面加工方法的选择 11 27785 3.4 夹具的确定及刀具的选择 12 12253 3.5确定切削用量 12 30478 4 零件的数控程序编制 24 14372 4.1 编程方法的选择 24 4692 4.2软件编程操作 24 18204 4.3加工仿真 31 19377 4.4后处理 33 20060 5结论 34 27019 参考文献 36 PAGE 4 PAGE 4 PAGE PAGE 3 1 绪论 1.1?课题意义 随着市场的发展，人们对各种类型机械产品也有了越来越多，越来越高的要求，要求各类机械产品具有比较高的精度，且产品的轻量化要越来越好，提升机械产品的产品性能，能够最大