经典的流道和浇口设计系统教材压铸医学.ppt

经典的流道和浇口设计系统教材压铸

產品背景

Productbackground經過CSIRO的15年研發Over15yearsRDbyCSIRO在MS-WINDOWS環境下操作OperateunderMS-WINDOWS由CASTEC作全球性行銷MarketedworldwidebyCastecAustralia

模具設計的特性

DieDesignFeatures機械特性:模具分佈各部界面Mechanicalfeatures:dielayoutpartingface流動特性:流道澆口Fluidflowfeatures:runnerandgate熱流特性:冷卻加熱Thermalfeatures:coolingheating

模具設計電腦輔助工具

Computer-Aideddiedesigntools機械性:Autocad,Unigraphics(Mechanicalfeatures:Autocad,Unigraphics)流動特性:CASTFLOWFluidflowfeatures:CASTFLOW熱流特性:CASTHERMThermalfeatures:CASTHERM

模具設計之整合

IntegratedDieDesign模具設計DieDesign流道設計:CASTFLOWRunnerDesign冷卻加熱Cooling/HeatingCASTHERMNC加工NCMachiningIGES

充填模式法(FillPatternbasedapproach)1.決定充填模式Definefillpattern2.設計流道澆口Designrunnergate充填模式達到Fillpatternachieved3.分析(Analyze)OKNoNoYes

“充填模式”是什么

Whatisfillpattern

怎樣才是好的充填模式

Whatisagoodfillpattern應避免鎂湯在模穴中旋轉形成旋渦而包夾空氣Avoidmetalswirlingincavityformingvorticeswhichtrapair

應避免两个金属流前面在摸穴中會合Avoidsmetalfrontsmeetingincavity怎樣才是好的充填模式

Whatisagoodfillpattern

怎樣才是好的充填模式

Whatisagoodfillpattern避免兩道或多道金屬流在模穴中會合而包夾空氣Avoidtwoormoremetalfrontsmeetingincavitywhichtrapair包夾空氣Airtrap

哪一種流道形狀好

Whichrunnergeometry扇形開口Fan/ChiselGate錐形流道Taperedrunner

常見的錯誤觀念：

浇口速度是一致的

Commonmistakenidea:Gatevelocityisuniform扇形流道Fan/ChiselGate錐形流道Taperedrunner

扇形流道:浇口速度不一致

Fangatespeed:Notuniform扇形流道Fan/ChiselGate

不一致的澆口速度的結果

Consequencesofnonuniformgatespeed扇形流道Fan/ChiselGate高速會引起模具腐蝕或黏模HighspeedcausesDieerosionand/orsoldering低速會引起澆口堵塞或冷模瑕疵Lowspeedcausesgateblockageand/orcoldshutdefects

扇形流是不被推薦的話!

Fangatingsystemisnotrecommendable!!!!扇形流道Fan/ChiselGate高速會引起模具腐蝕或黏模HighspeedcausesDieerosionand/orsoldering低速會引起澆口堵塞或冷模瑕疵Lowspeedcausesgateblockageand/orcoldshutdefects

錐形流道:澆口速度一致

TaperedRunner:Gatespeedisuniform錐形流道Taperedrunner

常見的錯誤:

金屬流動的方向是因為撞擊到模壁

Commonmistakenidea:

Thechangeinflowdirectioniscausedbymetalimpingingthe