冲压模课程设计.docVIP

课程设计说明书

题目：冲压模具设计

姓名：

班级：

学号：

指导老师：

2011年6月12日

PAGE1

目录

一、设计课题······················································1

二、冲压件的工艺分析·············································1

1冲压件的尺寸精度分析········································1

2零件结构的工艺性分析········································1

3冲压件的材料分析···········································1

三、确定冲压工艺方案···········································2

四、冲压工艺计算················································2

1、排样···················································2

2、确定模具的压力中心········································2

3、选择冲压设备··········································3

4、计算凸、凹模刃口尺寸······································3

5、凹模外形尺寸·············································3

6、凸模固定板···············································4

7、垫板及采用·············································4

8、凸、凹模工作尺寸确定·········································4

五、模具总体设计·················································5

1、侧刃定距的设计·············································5

2、卸料弹簧的设计·············································6

3、推件装置················································6

4、压力机的确定·················································7

六、心得··················································9

七、参考文献···················································9

一、设计课题

零件简图

图一

生产批量：大批量

材料：10钢

材料厚度：1.5mm(如图)

二、冲压件的工艺分析

1冲压件的尺寸精度分析

其两孔中心距的尺寸及公差为（520-0.22）mm，用一般精度的模具即可以满足零件的精度要求。

2零件结构的工艺性分析

该零件形状简单，结构符合冲裁工艺要求，只要一次落料即可，故采用复合倒装模具进行加工。

3冲压件的材料分析

10钢的抗剪强度σc=（255-333）Mpa，取294Mpa，抗拉强度σb=（294-432）Mpa，取363Mpa，伸长率δ=29%。

此材料有足够的强度，适合于冲压生产。

根据以上分析，此产品冲压工艺性较好，故选择冲压方法进行加工。

三、确定冲压工艺方案

该件零件形状简单，工艺性良好，又只需一次落料即可，故选择单工序落料模具进行加工。

模具结构形式的确定

采用弹性切料装置，以便于制造与操作。采用顶件器顶出制件，同时使模具具有良好的导向精度，选择导柱、导套导向的的简单冲裁模具结构。

四、冲压工艺计算

1、排样

排样方案

因为生产批量大，为了简化冲裁模具结构，便于定位，采用单排排样少废料排样的方案，如图所示。查表得，最下搭边值a1

a=1.5㎜a1=1.8㎜

送料步距：A=17+1.5=18.5㎜B=（D+2a1+Δ）0-Δ；查表得Δ=0.5mm

冲裁面积S=8*52-8*6*2+1/2π92