《港口机械与电气专业》_Lesson 34The Engine Maintenance1.pptxVIP

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enginemaintenance 发动机维修deformation 变形crack 裂缝,裂纹roundnesserror 圆度误差cylindricalityerror 圆柱度误差coaxialityerror 同轴度误差waterpressuremethod 水压法bondingmethod 粘接法repairingweldingmethod 焊补法pistonringendgap 活塞环开口间隙pistonringsideclearance 活塞环侧隙pistonringbackclearance 活塞环背隙

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EngineMaintenance(Ⅰ)tellsussomethingaboutmaintenanceforcylinderblock,cylinderhead,cylinder,pistonandconnecting-rodunitandcrankshaftandflywheelunit.Thecommondefectsofcylinderblockandcylinderheadare:deformation,crack,roundnesserror,cylindricalityerrorandcoaxialityerror.Wecanfindobviouscrankonlythroughourowneyes.Butsometimesweneedsomeoutsidemeanstofindhiddencrack.Forexample,wecanusewaterpressuremethod(Figure34-1).

Figure34-1Waterpressuretestforcylinderblockandhead1—Cylinderhead;2—Cylinderblock;3—Waterpipe;4—Pressuregauge;5—Hand-pressurepump;6—Accumulatortank

Oncewefindcrack,wecanusebondingmethodandrepairingweldingmethodforrepair.Pleasenotice:waterpressuretestshouldbecarriedafterrepair.Atpresent,therearetwomethodsforcylinderrepair.Onemethodistoboretheover-wearcylindertoenlargethecylinderdiameterandthenfititwithproperpistonandpistonrings;theotheroneistoreplacethecylinderlinerifwetcylinderlinerisused.Pistonandconnecting-rodunitistheimportantunitintheengine.Duringoperation,italwaysbearshightemperature,highpressureandtravelswithhighspeed.Sowearanddeformationareeasilyproduced.

Themaindamageforpistoniswear,whichisinpistonringgrooveandpinbosshole,asillustratedinFigure34-2Figure34-2Mainwornpositionofthepiston1—Originalpinhole;2—Pinholeafterwear

Pistonringsaretheeasiestwornpartinpistonandconnecting-rodunit.AtestershowninFigure34-3oftentestselasticofpistonringsFig