基于数值模拟的汽车用蠕墨铸铁压盘铸件残余应力研究.pdfVIP

HotWorkingTechnology2023,Vol.52,No.1

铸造技术

基于数值模拟的汽车用蠕墨铸铁压盘铸件

残余应力研究

江长，张亮？，田洪涛？，向思雨，刘兰俊1

(1.合肥工业大学材料科学与工程学院，安徽合肥230009;2.安徽海立精密铸造有限公司，安徽含山238100)

摘要：利用ProCAST软件模拟压盘铸件的填充和凝固过程，分析充型时的温度场、凝固过程和凝固后的残余

应力场以及加工面的变形场，得到压盘件整体的残余应力分布规律和变形量。结果表明：压盘铸件表面主要以拉应

力为主，靠近内圆部分以及与冒口相连接的大凸耳部位残余应力偏大，存在裂纹倾向。压盘整个工作面残余应力分

布不均匀，大致呈现出从内圈到外圈残余应力变小的规律。压盘工作面法向的变形程度不同（外凸内凹），导致整个

盘面平面度精度降低。

关键词：ProCAST软件；压盘铸件；残余应力；变形位移

D0I:10.14158/ki.1001-3814

中图分类号：TG244；TG247文献标识码：A文章编号：1001-3814(2023)01-0062-05

ResearchonResidualStressofVermicularGraphiteCastIronPressurePlate

CastingsforAutomobileBasedonNumericalSimulation

JIANGChang,ZHANGLiang’,TIANHongtao’,XIANGSiyu,LIULanjun

(1.SchoolofMaterialScienceandEngineering,HefeiUniversityofTechnology,Hefei230009,China;2.AnhuiHaili

PrecisionCastingCo.,Ltd.,Hanshan238100,China)

Abstract:ThefillingandsolidificationprocessofpressureplatecastingwassimulatedbyProCASTsoftware,andthe

temperaturefield,solidificationprocess,residualstressfieldaftersolidificationanddeformationfieldofworkingsurfacewere

analyzed,thedistributionlawofresidualstressfieldandthedeformationamountwereobtained.Theresultsshowthatthe

surfaceofthepressureplatecastingismainlytensilestress,andtheresidualstressneartheinnercircleandthelargelug

connectedwiththeriserisrelativelylarge,andthereisatendencytocrack.Theresidualstressdistributionontheentire

workingsurfaceofthepressureplateisnotuniform,butitroughlyshowsaruleofdecreasingtheresidualstressfromtheinner

ringtotheouterring.Thedegreesofdeformationanddisplacementinthenormaldirectionofthepressureplateworkingsurfa