CO2空间曲线焊熔池几何尺寸的视觉检测.docxVIP

HotWorkingTechnology2020,Vol.49,No.1

CO2空间曲线焊熔池几何尺寸的视觉检测刘晓刚1,2,闫红方1,张荣1,陈志锋1

(1.广西科技大学机械工程学院,广西柳州545000;2.桂林航天工业学院机械工程学院,广西桂林541000)

摘要：实现焊接质量的在线控制需要对决定焊接质量的特征进行实时和精准的提取。熔池正面的几何形状尺寸可以反映出焊接质量的好坏，提出一种提取熔池正面几何形状尺寸的方法。首先通过相机标定求出相机的内部参数，为像素点到空间点的映射关系的建立提供基础数据，推导并建立像素点到空间点的映射数学模型。运用图像处理的知识提取出决定熔池几何尺寸的像素点，根据映射关系求出熔宽和熔池半长的真实尺寸。采用不同的焊接工艺参数进行焊接验证，结果表明该方法可以提取出熔宽和熔池半长的尺寸。

关键词：相机标定；像素点；映射关系;几何尺寸DOI:10.14158/j.cnki.1001-3814.中图分类号：TG409 文献标识码：A 文章编号：1001-3814(2020)01-0138-04

VisualInspectionofMoltenPoolGeometricDimensioninCO2SpatialCurveWelding

,LIUXiaogang12,YANHongfang1,ZHANGRong1,CHENZhifeng1

,

(1.SchoolofMechanicalEngineering,GuangxiUniversityofScienceandTechnology,Liuzhou545000,China;2.SchoolofMechanicalEngineering,GuilinUniversityofAerospaceTechnology,Guilin541000,China)

Abstract：Itisnecessarytoextractthetraitspreciselyandinrealtimewhichdecidestheon-linecontroloftheweldingquality.Thegeometricshapeandsizeofthefrontofthemoltenpoolcouldreflectthequalityofwelding.Amethodofextractingthegeometricshapeandsizeofthefrontofthemoltenpoolwasproposed.Firstly,theinternalparametersofthecamerawereobtainedbycameracalibration,whichsuppliedthebasicdataforbuildingthemappingrelationshipbetweenthepixeldotsandthespatialpoints,andthemappingmathematicalmodelwasestablishedanddeduced.Accordingtotheknowledgeofimageprocessing,thepixeldotswereextracted,andthegeometricdimensionsofmoltenpoolweredecidedaccordingtothemappingrelation,therealsizeofweldwidthandhalflengthofthemoltenpoolcouldbeworkedout.Weldverificationwascarriedoutbyadoptingdifferentweldingparameters,andtheresultshowsthatthemethodcanextractthesizeofweldwidthandhalflengthofthemoltenpool.

Keywords：cameracalibration;pixeldots;mappingrelation;geometricdimension

焊接过程随机干扰因素较多，要获得高精度