W型封头冲压成型过程的数值模拟及参数优化.pdfVIP

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W型封头冲压成型过程的数值模拟及参数优化

李鸿超

（斯派莎克工程（中国）有限公司，上海201400）

摘要：结晶罐采用W型封头具有较佳的结晶效果。文中采用ABAQUS有限元分析软件对W型封头的成型过程进行了数

值仿真及参数优化，分析了摩擦因数、冲压速度、冲压深度等参数对成型过程中的最大主应力、等效塑性应变、最小厚度

及回弹量的影响。结果表明，当摩擦因数取0.2、冲压速度取5.76m/s、冲压深度为148mm、凹模的2个圆弧半径分别为

200mm和225mm时，封头的回弹量较小，且不会发生断裂，为最优的成型方案；冲压过程中最容易发生断裂的位置在两

圆弧相切处。

关键词：W型封头；冲压成型；数值模拟；参数优化

中图分类号:TG386文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园22）01原园123原园4

FormingSimulationandResidualStressAnalysisofW-shapedHead

LIHongchao

(SpiraxsarcoEngineering(China)Ltd.,Shanghai201400,China)

Abstract:ThecrystallizingtankwithW-shapedheadhasgoodcrystallizationeffect.Thispaperusesthefiniteelement

analysissoftwareABAQUStosimulatethestampingprocessofW-shapedheadandoptimizetheparameters.Theinfluence

offrictioncoefficient,stampingdepth,stampingspeedandotherparameterstotheequivalentplasticstrain,maximum

principalstress,minimumthicknessandspringbackisanalyzed.Theresultsshowthatwhenthefrictioncoefficientis0.2,

thestampingspeedis5.76m/s,thestampingdepthis148mm,andthetwoarcradiusofthedieare200mmand225mm

respectively,thespringbackissmallandfracturewillnotoccur,whichistheoptimalformingscheme.Fractureismost

likelytooccuratthetangentoftwoarcs.

Keywords:W-shapedhead;stamping;numericalsimulation;parameteroptimization

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