物资装备计划.pptxVIP

MaterialRequirementPlanning(MRP)

ContributorstoMRPJosephOrlickyGeorgePlosslOliverWightAmericanProductionandInventoryControlSociety

WhatisMRP?ComputerizedInventoryControlProductionPlanningSystemManagementInformationSystemManufacturingControlSystem

WhentouseMRPJobShopProductionComplexProductsAssemble-to-OrderEnvironmentsDiscreteandDependentDemandItems

WhatcanMRPdo?ReduceInventoryLevelsReduceComponentShortagesImproveShippingPerformanceImproveCustomerServiceImproveProductivitySimplifiedandAccurateSchedulingReducePurchasingCostImproveProductionSchedulesReduceManufacturingCostReduceLeadTimesLessScrapandReworkHigherProductionQuality

WhatcanMRPdo?ImproveCommunicationImprovePlantEfficiencyReduceFreightCostReductioninExcessInventoryReduceOvertimeImproveSupplySchedulesImproveCalculationofMaterialRequirementsImproveCompetitivePosition

ThreeBasicStepsofMRPIdentifyingRequirementsRunningMRP–CreatingtheSuggestionsFirmingtheSuggestions

Step1:IdentifyingtheRequirementsQuantityonHandQuantityonOpenPurchaseOrderQuantityin/orPlannedforManufacturingQuantityCommittedtoExistingOrdersQuantityForecasted

Step1:ImportantInformation

MRPis…..CompanySensitiveLocationSensitiveDateSensitive

Step2:RunningMRP–CreatingtheSuggestionsCriticalItemsExpediteItemsDelayItems

Step3:FirmingtheSuggestionsManufacturingOrdersPurchasingOrdersVariousReports

OverviewoftheMRPSystemProductStructureFileMasterProductionScheduleInventoryMasterFileMaterialRequirementsPlanningManufacturingOrdersPurchaseOrdersVariousReports

MRPInputsProductStructureFileMasterProductionScheduleInventoryMasterFile

ProductStructureFileBillofMaterials

MasterProductionScheduleScheduleofFinishedProductsRepresentsProduction,notDemandCombinationofCustomerOrdersandDemandForecastsWhatNeedstobeProduced

InventoryMasterFileOn-HandQuantitiesOn-OrderQuantitiesLotSizesSaf