RTTTR型多轴齿轮加工复合机床虚拟样机建模和仿真切削.docxVIP

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网址：电邮：hrbengineer@163.com圆园22年第9期

RTTTR型多轴齿轮加工复合机床虚拟样机建模和仿真切削

朱浩洋

（南京工大数控科技有限公司，南京211899）

摘 要：针对集成了成形铣齿、展成滚齿、成形磨齿及包络铣削等复合制齿功能的多轴齿轮加工复合机床，采用

SolidWorks软件按1:1的比例建立了机床模型。联合VERICUT软件构建了虚拟样机，完成典型齿轮加工工艺的仿真切削过程。根据仿真切削结果验证了齿轮加工程序并对物理样机的尺寸和结构参数进行调整。通过虚拟样机技术大大降低了机床设计生产成本，缩短了物理样机试制周期，促进了多轴数控机床的安全高效应用。

关键词：虚拟样机建模；仿真切削；多轴数控制齿机床

中图分类号:TP311；TH166 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园22）09原园115原园3

VirtualPrototypeModelingandCuttingSimulationofRTTTRMulti-axisCompositeMachineToolforGearMachining

ZHUHaoyang

(NanjingGongdaCNCTechnologyCo.,Ltd.,Nanjing211899,China)

Abstract:Amodelofmulti-axiscompositemachinetoolforgearmachiningisestablishedintheratioof1:1byusingSolidWorks,whichintegratesthecompositegearmanufacturingfunction,suchasformingmilling,gearhobbing,forminggrinding,envelopemillingandsoon.ThevirtualprototypeisconstructedincombinationwithVERICUTsoftwaretocompletethesimulationcuttingprocessoftypicalgearmachiningprocess.Thegearmachiningprogramisverifiedaccordingtothesimulationcuttingresults.Thesizeandstructuralparametersofthephysicalprototypeareadjusted.Thedesignandproductioncostofthemachinetoolisgreatlyreducedthroughvirtualprototypetechnology.Meanwhile,theproductioncycleofphysicalprototypeisshortened,andthesafeandefficientapplicationofmulti-axisNCmachinetoolispromoted.

Keywords:virtualprototypemodeling;simulationcutting;multi-axisCNCgearmanufacturingmachine

引言

为了高效安全地应用多轴数控机床，避免碰撞干涉等非正常切削情况，往往采用虚拟样机技术构建与真实物理样机一致的切削运动环境，通过仿真切削过程验证数