逆变电源波形控制系统的研究与设计.pdfVIP

逆变电源波形控制系统的研究与设计 摘 要 CO2 气体保护焊是一种高效、优质的焊接工艺方法，但它在焊接过程中存在 着飞溅量大和焊缝成型差这两个问题。因而如何实现少飞溅甚至无飞溅便成了人们 致力要解决的。目前，最典型的解决方法就是美国林肯(Lincoln) 电气设备公司研 制的表面张力过渡(STT)法。它将这种方法直接应用到了CO2 熔化极保护焊电源的 设计中，从而极大地减少金属飞溅，提高了焊缝质量。但对于目前国产焊机而言， 由于技术水平普遍较低，所以还未能有效地解决熔滴飞溅大，焊弧稳定性差的问题。 为提高国产CO 焊机的技术性能，本文基于STT 波形控制思想对普通CO 焊 2 2 机进行了改造，研究和设计了基于嵌入式系统的CO 弧焊逆变电源的波形控制系 2 统。在此系统的控制过程中，焊接短路过渡过程被细分为七个阶段，通过对嵌入式 系统的控制可间接控制各阶段电流波形的输出。 关键词：CO 弧焊逆变电源 ,波形控制 ,嵌入式系统 2 I 逆变电源波形控制系统的研究与设计 Abstract CO gas shield arc welding is a high efficient and high qualitative welding method. 2 However, it is until now that the problem like large spatter and bad formation of weld bead have not been solved successfully. So, it is very necessary for us to find some efficient ways to solve theses problems quickly. By now, the more efficient technology is the surface tension transition (STT), which is invented by Lincoln Electric .Co. By applying this technology to CO2 gas shield arc welding power source directly, spatter can be reduced largely and the formation of weld bead can be great improved. While, about the homemade CO2 gas shield arc welding power source, it is hard for them to void these problems because of its lower technology. In this paper, a wave controlling system based on Embedded System is built, where the STT controlling technology has been used to rebuild national welding machine and improve its technic capability. And in the controlling terms of the character of sh