铝合金热冲压成形质量影响因素.docVIP

第 44 卷第 3 期 2013 年 3 月  中南大学学报(自然科学版) Journal of Central South University (Science and Technology)  Vol.44 No.3 Mar. 2013  铝合金热冲压成形质量影响因素 傅垒 1 ，王宝雨 1 ，孟庆磊 2 ，周靖 1 ，林建国 1, 3 (1. 北京科技大学机械工程学院，北京，100083； 2. 北京航空制造工程研究所金属成形技术研究中心，北京，100024； 3. 帝国理工学院机械工程系，伦敦，SW72AZ) 摘要：建立铝合金热冲压成形的有限元模型，研究坯料初始温度、冲压速度、压边力及摩擦因数对板料成形质量 的影响，通过铝合金热冲压实验验证有限元模拟的可靠性。研究结果表明：400~500 是可行的坯料成形初始温 度范围；冲压速度增大，成形质量较差，超过一定限度时，冲压速度的增大对板料成形质量影响较小；压边力超 过 15 kN 时，铝合金板料可能产生破裂失效；良好的润滑是铝合金热冲压成形的必要条件，摩擦因数小于 0.15 时， 板料不会被拉裂。 关键词：铝合金；成形质量；有限元模拟；热冲压 中图分类号：TU512.4 文献标志码：A 文章编号：1672?7207(2013)03?0936?06  Factors affecting quality in hot stamping of aluminum alloy FU Lei 1 , WANG Baoyu 1 , MENG Qinglei 2 , ZHOU Jing 1 , LIN Jianguo 1, 3 (1. School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China? 2. Research Center of Metal Forming Technology, Aeronautical Manufacturing Technology Research Institute Beijing, Beijing 100024, China? 3. Department of Mechanical Engineering, Imperial College, London SW72AZ, UK) Abstract: A finite element model was established for hot stamping of aluminum alloy, and the factors affecting quality were investigated including initial blank temperature, stamping velocity, blank holder force (BHF) and friction coefficient. The reliability of finite element simulation was proved by the hot stamping experiments of aluminum alloy. The results indicate that initial blank temperature of 400?500 ℃ is feasible in hot stamping. The quality will be weakened with the increase of stamping velocity, however, the effects are limited when certain extents are exceeded. Fracture occurs when BHF is more than 15 kN. Good lubrication is necessary for hot stamping of aluminum alloy. Forming will be successful while friction coefficient is less than 0.15. Key words: aluminum alloy? forming quality? finite element simulation? hot stamping  随着汽车行业的迅速发展，环境污染和资源短缺 问题日益突出，节约资源和减少污染成为汽车行业亟 待解决的两大问题。着眼于可持续发展，减轻汽车质  量，降低燃油消耗及减少排放污染的任务显得尤为迫