直角弯管内液固两相流固体颗粒冲蚀磨损分析.docVIP

2013 年 3 月　第 32 卷 第 3 期  输送工艺  文章编号：1000-8241（2013）03-0241-06 直角弯管内液固两相流固体颗粒冲蚀磨损分析 丁矿1　朱宏武1　张建华2　朱君尧1　罗璇1 1. 中国石油大学（北京）机械与储运工程学院，北京 102200；2. 北京汽车股份有限公司汽车工程研究院，北京 101300 摘要：基于流体力学（CFD）方法，分析了直角弯管的内部流动规律，计算结果表明：直角弯管在 90° 转角和下游水平管路中存在流动分离现象，同时在下游水平管路中形成明显的二次环流。在流场计 算的基础上，引入 Tulsa大学冲蚀与腐蚀联合研究中心（E/CRC ）提供的冲蚀模型，对直角弯管的冲 蚀磨损问题进行研究，分析了固体颗粒的空间分布特征和上下游管壁的最大冲蚀率以及总体质量损 失，计算结果与实验数据具有良好的一致性。固体颗粒的空间分布特征依赖于流体流动特性，磨损 最严重的位置发生在弯管转角处和下游管路的内侧壁面。流速、颗粒浓度和颗粒直径对最大冲蚀 率有明显影响，其中，流速与最大冲蚀率呈指数增长关系，上下游管壁的速度指数分别为 2.5和 2.3。 （表 1，图 10，参 16） 关键词：直角弯管；液固两相流；二次流；冲蚀速率；数值模拟 中图分类号：TE832　　 　　　文献标识码：A　　　　　doi：10.6047/j.issn.1000-8241.2013.03.003 Erosion wear analysis of solid particles in liquid-solid two-phase flow of right-angle bend pipe Ding Kuang1, Zhu Hongwu1, Zhang Jianhua2, Zhu Junyao1, Luo Xuan1 1. College of Machinery and Transportation Engineering, China University of Petroleum, Beijing, 102200; 2. Auto Engineering Research Institute of BAIC Motor, Beijing, 101300 Abstract:Internal flow law of right-angle bend pipe is analyzed base on the CFD method. Calculation results show that flow separation occurs at the 90° corner and in downstream horizontal pipeline and obvious secondary circulation in the downstream horizontal pipeline. Erosion model provided by the Erosion and Corrosion Joint Research Center of Tulsa University (E/CRC) is introduced on the basis of flow field calculation to conduct the research on erosive wear of the right- angle bend pipe, in which spatial distribution characteristics of solid particles as well as maximum erosion rate and overall quality loss of upstream and downstream pipe walls are analyzed to show good consistency between calculation results and experimental data. Spatial distribution characteristics of solid particles depend on fluid flow characteristics and the most serious wear occurs at the bent pipe corner and inside wall surface of downstream pipeline. Flow rate, particle concentration and particle diameter have a significant effect on the maximum erosion rat