汽车灯罩冲压模具设计.docVIP

摘 要 本文介绍了汽车前灯罩的冲压模具设计。设计内容包括产品零件工艺分析、模具设计以及主要零件制造工艺的确定等。 此零件结构复杂，需要多道工序完成，基本工序包括落料、拉深、冲孔、弯曲、翻边等。针对此产品件，应明确设计路线，确定设计方案，构思模具结构。首先对产品进行结构和尺寸分析，利用AUTOCAD绘出零件的三向视图，确定尺寸；之后确定优选的工艺方案（落料、拉深—胀形、冲孔—胀形、冲孔—修边、冲孔—弯曲—冲孔、翻边）；然后再进行必要的工艺计算和尺寸计算，利用AUTOCAD完成第一道工序—落料拉深复合模装配图，并绘出各非标零件；然后同样用AUTOCAD完成第二道工序—胀形冲孔复合模；对其它工序进行分析，确定每道工序的细节工作；最后完成设计。 关键词：灯罩；冲压；模具；工艺；设计 Abstract This paper introduces the stamping die design of automobile front lamp. The design content includes analysis, process of product parts mold design and manufacturing process to determine the main parts etc.. This part is complex, requires multiple procedures done, the basic process includes blanking, drawing, punching, bending, flanging etc.. For this product, the design should be clear line, determine the design scheme, the idea of the mold structure. First carries on the analysis the structure and size of the product, using AUTOCAD draw the part three dimensioned to view,; after determining the optimal process plan (blanking, drawing and bulging, punching and bulging, punching and trimming, punching, bending, punching, flanging); and then into the line process calculation necessary and size calculation, using AUTOCAD to complete the first process of compound die for blanking and drawing assembly drawings, and draw the non-standard parts; and then complete the compound die second processes and bulging punching AUTOCAD; analysis of other processes, for each working procedure and detail work to complete the design at last. Keywords: shade; stamping; die; process; design  目 录 1 汽车前灯罩成形工艺分析 …………………………………………… 1 1.1 分析制件的冲压工艺性 ………………………………………… 1 1.1.1 材料 …………………………………………………… 1 1.1.2 结构分析 ……………………………………………… 1 1.1.3 尺寸精度与表面粗糙度 ……………………………… 1 1.2 确定冲压工艺方案 …………………………………………… 1 1.3 模具形式 ……………………………………………………… 2 1.4 毛坯展开计算 ……………………………………………… 2 1.4.1 拉深部分 ……………………………………………… 2 1.4.2 弯曲部分 ……………………………………………… 3 1.4.3 其它部分（直接由CAD得出） ……………………… 3 2 落料拉深复合模设计 ………………………………………………… 4 2.1 排样 …………………………………………………………… 4 2.2 确定冲压方向和