异型材钢塑共挤工艺数值模拟研究.pdfVIP

中国科技论文在线 异型材钢塑共挤工艺数值模拟研究# 牟玥，赵国群* （山东大学材料液固结构演变与加工教育部重点实验室，济南250061 ） 5 摘要：复合共挤是当前塑料先进成型加工方法之一，可获得兼具不同材料特性的成型制品， 实现优势互补，以满足特殊的性能要求。本文针对异型材钢塑共挤成型过程，建立了共挤口 模内聚合物熔体与钢衬复合流动模型，采用有限元方法模拟分析了聚合物熔体在共挤流道内 的流动规律。结合异型材钢塑共挤工艺特点，讨论了钢衬以不同速度移动时，流体压力、速 10 度和粘度的分布特点及变化规律。结果表明，随钢衬移动速度提高，流道内压降减小；在熔 体分流区域和复合区域，压力与速度梯度显著增加，易出现不稳定流动。 关键词：异型材；共挤；有限元模拟；塑料；钢衬 中图分类号：TQ320.663 15 Numerical simulation of plastic profile coextrusion with metal insert Mu Yue, Zhao Guoqun (Key Laboratory for Liquid-Solid Structure Evolution and Processing of Materials,Ministry of Education Shandong University,Jinan 250061) 20 Abstract: The technology of plastic profile coextrusion with metal insert is recently an advanced plastic processing method. The excellent performance of coextrusion products attracts more attention today. In the study, the mathematical model of the coextrusion process is developed and the complex flows in the coextrusion die are simulated based on the finite element method. The distribution of flow pressure, velocity and viscosity with respect to different metal insert moving 25 rate is discussed. The results show that the pressure drop decreases with the increase of metal insert moving rate. The pressure and velocity gradient obviously increase in the melt redistribution region and the combination region where instable flows possibly occur. Key words: profile; coextrusion; FEM simulation; plastic; metal insert 30 0 引言 塑料与金属嵌件共挤是一种新型塑料挤出成型工艺，目前主要用于塑料异型材制品生 产。采用共挤成型技术，生产塑料与钢材、铝材或铜材有机结合的复合型材，不但具备塑料 材料低导热、耐腐蚀和易加工等特点，而且可较大程度提高塑料型材制品的强度与刚度，其 [1] 优异性能使该产品具有较强的市场竞争力 。 35 由于塑料与