卷扬机二级圆柱齿轮减速器设计.docVIP

目录 设计任务书········································1 1、设计题目········································1 2、工作条件········································1 3、原始数据········································1 传动方案设计······································2 三、选择电动机········································2 1、选择电动机·····································2 2、选择电动机功率·································2 3、选择电动机转速·································3 四、总传动比的确定及各级传动比的分配··················4 1、总传动比的确定·································4 2、各级传动比的分配·······························4 3、各轴转速·······································5 4、各轴输入功率···································5 5、各轴转矩·······································5 6、数据总汇 ······································6 五、齿轮传动设计······································6 （一）高速级齿轮传动设计···························6 （二）低速级齿轮传动设计··························10 六、轴的设计········································13 （一）中间轴设计································13 （二）高速轴设计································17 （三）低速轴设计································20 七、减速器箱体及其附件设计··························24 1、箱体材料及主要结构···························24 2、箱体及部分附件参数···························24 3、其它附件说明·································26 八、润滑与密封······································28 九、设计小结········································29 十、参考文献········································30 设计内容 设计计算过程 主要结果 设计任务书 1、设计题目 2、工作条件 3、原始数据 单向运转，轻微振动，连续工作，两班制，使用期限5年，卷筒转速容许误差为±5％。 卷筒圆周力F=4200N ，卷筒直径D=420mm ，卷筒转速n=36r/min D=420mm n=36r/min 设计内容 设计计算过程 主要结果 传动方案设计 三、选择电动机 1、选择电动机类型 2、选择电动机功率 传动方案已给定，采用展开式二级圆柱齿轮减速器设计。此结构简单应用最广。由于齿轮相对于轴承的位置不对称，因此要求轴有较大刚度，并将齿轮安装在输入轴的远端，使轴在弯矩作用下产生的弯矩变形和在转矩作用下产生的扭矩变形 部分抵消，以减少载荷齿宽分布不均的现象，且工作转速一般、结构简单紧凑、加工方便、成本低、传动效率高以及使用和维护方便所以此展开式二级直齿圆柱齿轮减速系统能满足工作要求。 根据直流电动机需直流电源，结构复杂，成本高且一般车间都接有三相交流电，所以选用三相交流电动机。又由于Y系列笼型三相异步交流电动机其效率高、工作可靠、结构简单、维护方便、起动性能较好、价格低等优点均能满足工作条件和使用条件。根据需要运送型砂，为防止型砂等杂物掉入电动机，故选用封闭式电动机。根据本装置的安装需要和防护要求，采用卧式封闭型电动机。Y(IP44)笼型封闭自扇冷式电动机,具有防止灰尘或其