延伸外摆线锥齿轮数控转换方法及在通用六轴机床加工研究.pdfVIP

延伸外摆线锥齿轮数控转换方法及其在通用六轴 机床加工的研究1 1 2 1 1 1 1 1 王勇 王太勇 卢志理 王冬 林福训 吴开发 （1 天津大学机构理论与装备设计教育部重点实验室 2 天津商业大学机械工程学院） 摘要: 本文研究了传统摇台型摆线齿锥齿轮调整参数向六轴数控机床转换的原理和方法。建立了刀倾法加工的数学模型, 利用空间坐标变换方法可用于摆线齿锥齿轮连续分度加工。在传统摇台型机床坐标系中，通过建立辅助坐标系确定刀盘轴和 工件轴的相对位姿关系, 将这种关系等价转换到六轴立式数控机床中, 确定六个数控轴位置算法。在自主研发的TDNC-H8开 放式数控系统中，嵌入该摆线齿锥齿轮加工算法。最后, 通过数控加工实验验证本转换方法的正确性。 关键词: 延伸外摆线锥齿轮;VERICUT;加工仿真。 中图分类号：TG156 NC Transformation and Cutting Experiment for Epicycloid Bevel Gear Based on The Common Six-axis machine Wang Yong1,2 Wang TaiYong1 Lu ZhiLi1 Wang Dong1 Lin FuXun1 Wu KaiFa1 (1 Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education, Tianjin University, Tianjin 300072; 2 School of Mechanical Engineering, Tianjin University of Commerce, Tianjin 300134) Abstract: The conversion principles of adjustment parameter from the traditional cradle-type machine to the six-axis CNC machine is studied in this paper. By use of the spatial coordinate transformation method, a mathematical model based on tilt processing for epicycloids bevel gear is established, which can be used for continuous indexing process. In the traditional cradle-type machine coordinate system, the relative position between the cutter axis and the workpiece axis is determined through the establishment of the auxiliary coordinate system. This relationship is equivalently switched to the six-axis vertical CNC machine coordinate system. In TDNC-H8 open CNC system, epicycloids bevel gear processing algorithm is embedded. Finally, the correctness of the conversion method is verified by CNC machining experiment. Keywords: Epicycloids Bevel Gear; VERICUT; Machining Simulation. 0 引言 螺旋锥齿轮作为高效、平稳、高载的传