双门式桅杆吊装千吨反应器施工方案设计.docVIP

摘要 本次设计主要是对于双门式桅杆吊装千吨反应器施工方案的设计。千吨反应器R-401反应器的吊装堪称“世纪之吊”。这次大件吊装的显著特点是吊装质量大,重型机，索具需求量大，工艺复杂、地面加固要求严，临近装置区施工，场地狭小，安全要求严格，吊装难度大。本次千吨反应器吊装采用700t×56.6m/500t×55m双门式桅杆抬吊滑移法吊装工艺。整套吊装系统由提升和滑移两部分组成。通过专用吊盖和1000t级复合型平衡梁与双门式桅杆的4套主吊滑车组以及专门设计的回转支座与双道尾排连接。进行了对吊装系统的设计、受力分析、强度校核、施工方案分析和质量安全监测，以完成吊装工程的施工方案的设计。 关键词：吊装设计 双门式桅杆 千吨反应器 复合型平衡梁 回转支座  This design is mainly to double the type one thousand tons of reactor mast hoisting construction scheme design. One thousand tons of reactor R-401 reactor hoisting can say the century crane. The big lifting remarkable characteristic is lifting quality big, heavy machine, rigging demand is big, complex process, ground reinforcement strict requirements, near device area construction, the field is narrow, safety requirements strictly, lifting is difficult. The one thousand tons of reactor with 700 t lifting x 56.6 m / 500 t × 55 m double the mast type crane hoisting process carried sliding method. A complete set of hoisting system ascension and sliding two parts. Through the special crane cover and 1000 DWT class composite beam and double the balance of the four sets of the mast crane group, and special design of pulley turn bearing with double ways for tail row connection. The lifting of the design of the system, and stress analysis, intensity, construction plan analysis and quality safety monitoring to complete the lifting scheme design of construction of the project. Key words: the lifting design two-door type one thousand tons of reactor complex balance beam rotary bearing  目录 1. 引言 - 1 - 2.工程概况 - 2 - 3.吊装方案选择与设计 - 4 - 3.1吊装方案选择 - 4 - 3.2吊装系统设计 - 4 - 3.3吊装系统构成 - 5 - 3.4 吊装工艺技术要点 - 6 - 4. 吊装系统的力学计算 - 8 - 4.1 主要计算参数 - 8 - 4.2 计算载荷 - 8 - 4.3 设备吊装脱排状态受力计算 - 8 - 4.4 设备吊装就位状态受力状态计算 - 10 - 4.5 7000KN×56.6m门式桅杆主卷扬机系统受力 - 11 - 4.6 5000KN×55m门式桅杆主卷扬机系统受力 - 11 - 4.7 5000KN×55m门式桅杆主拖拉绳受力及选择 - 12 - 4.8 5000KN×55m门式桅杆主拖拉绳受力及选择 - 12 - 4.9 7000KN×56.6m门式桅杆底部垂向压力（沿桅杆轴线方向） - 13 - 4.10 5000KN×55m门式桅杆底部垂向压力 - 13 - 4.11 反应器R401吊装主要计算分析 - 1