2m3双卧轴搅机的设计及仿真分析.pdfVIP

Design and simulation of 2 cubic metres twin-shaft mixer A Dissertation Submitted for the Degree of Master Candidate：Zhou Li Supervisor：Prof. Zhang Zhifeng Prof. Feng Zhongxu Chang’an University, Xi’an, China 摘要 双卧轴搅拌机因其诸多优点而被广泛的应用于各种混凝土工程，已成为搅拌设备的 主导机型。搅拌机的设计主要包括搅拌机结构的设计和搅拌机各参数的选取，在设计搅 拌机时应保证其有良好的搅拌效果和生产率,整机的高可靠性和低耗环保性能。 搅拌是一个复杂的动态过程，拌合料的运动速度和运动轨迹主要取决于搅拌装置的 各结构参数和运动参数，因此对搅拌装置各参数的选择对提高搅拌的质量和效率具有十 分重要的意义。本文结合试验数据对搅拌机的主要参数进行了理论分析和计算，并对各 参数进行了优化选择。 搅拌机的可靠性也十分重要，其关系到混凝土的正常生产，搅拌机的可靠性若不好， 可能会造成重大损失。搅拌装置是搅拌机的工作装置，搅拌装置的力学性能与搅拌机的 可靠性密切相关。本文对搅拌装置进行了设计和力学分析，运用Ansys 软件对搅拌装置 进行了静力学分析、模态分析和谐响应分析。通过静力学分析，得出了搅拌装置在卡料 工况下各部位的应力和形变分布，找出了搅拌装置强度和刚度的薄弱环节，通过模态分 析和谐响应得出了振动载荷对搅拌装置的影响,为设计提供参考。 关键词：双卧轴搅拌机；搅拌参数；理论分析；优化；可靠性；设计；搅拌装置； Ansys i Abstract Twin-shaft mixer is widely applied in various kinds of concrete engineering for its many advantages,and has become the dominant model of mixing equipment .Design of mixer mainly includes the structure design and the parameters selection. It should guarantees the good mixing effect and high productivity ，reliability and low consumption ，environmental performance when designs mixer. Mixing is a complex dynamic process, motion speed and motion trajectory of mixture is mainly determined on the structure parameters and motion parameters of mixing mechanism.So the parameters selection of mixing mechanism is of great significance to improve mixing quality and effiency.This paper has done Theoretical analysis and calculation and optimized the parameters of the main mixing parameters based on test data. The reliability of mixer is also very important, Its relationship to the norm