轧机齿轮箱远程监测诊断系统-中国设备管理网设备管理网.PDFVIP

轧机齿轮箱远程监测诊断系统 周凤星1 程耕国 高立新2 叶辉 (1 武汉科技大学信息科学与工程学院, 2 北京工业大学计算机学院) 摘要 : 介绍了大型轧钢厂高速线材轧机齿轮箱在线远程监测诊断网络系统. 能区分齿轮箱中轴 承、齿轮、轴系三类零件各自的故障特征信号，同时研究冲击振动信号在齿轮箱故障诊断中的特 殊作用和意义。系统中应用计算机网络, 采用远程通信技术,应用 WINNT 4.0SERVER/WINDOWS2000 SERVER系统构建 RAS（远程访问服务）系统，支持远程访问，这为诊断专家共享提供了一个实用 的工具，实现了现场设备大范围的异地诊断技术.为现场设备的安全可靠运行提供了保障. 关键词: 网络; 数据采集; 远程诊断. 中图分类号:TH165+.3 文献标识码:A Gearbox Remote Detection Diagnosis System Zhou Feng-xing , Ceng gen-guo Cao li-xin, Ye hui (Wuhan university of Science and Technology, Wuhan 430081,China) Abstract: An online remote inspect and diagnosis internet system used in the high-speed wire rolling mill gearbox of large-scale steel factory has been introduced in this article. This system can discern the characteristic signal of their respective malfunctions of these three parts: bearing, gear wheel and shafting in the gear case. Besides this, we have studied the special function and significance of impulse vibration signal in the gear case’s malfunction diagnose. Computer network and remote communication technology are used in the system. RAS (remote accessing service ) system is built by the WINNT4.0 SERVER/WINDOWS2000 SERVER to support the remote accessing. This provide a real and share tool for the diagnose expert and realize the large-scale strange land’s diagnose technology of equipments on the spot. At the same time, the RAS offers a guarantee for the security and credibility of equipments on the spot. Keyword:network; data acquisition; remote diagnosis 1. 远程诊断系统的结构 针对高速线材轧机齿轮箱分析系统要求，现场数据采集系统结构如图 1 所示。图 1 中信号预 处理仪和数码显示仪、转速测量装置、温度测量装置等硬件设备以及与工业计算机、高速 A/D 卡的接口都是自行研制。其精度和技术指标能够满足齿轮箱故障诊断的测试要求。 加速度传 感器 信