水轮机叶片的数控加工工艺及程序编制毕业论文.doc

水轮机叶片的数控加工工艺及程序编制 作 者____ 罗林 学 校__西南科技大学 专 业__机械制造及其自动化 指导教师___ 内容摘要 水轮机转轮是水轮发电机组的心脏，叶片又是水轮机转轮的重要组成部分，其加工质量直接影响机组运行的水力性能和可靠性。因此，必须高度重视并认真做好叶片的数控加工工艺设计及程序编制工作，以确保其加工质量和生产进度。由于水轮机转轮叶片是非常复杂的雕塑曲面体零件，其加工要求高，加工难度大，因此，采用数控加工方法对于有效地保证叶片型面的加工精度及光顺性是有效、可靠的加工方法。本文就水轮机叶片的数控加工工艺设计及程序编制过程中所涉及的加工工艺方法选择和工艺方案的确定、设备及工装的选择、工件的装夹、数控加工工艺参数的选择、数控加工工艺路线的确定以及数控加工程序的编制问题进行如下阐述。 关键词 水轮机；叶片；数控加工工艺；程序编制 Abstract Turbine wheel is the heart of the turbine generator group , the runner blade is also an important part of Turbine wheel. the quality of the processing of turbine wheel direct influence to the hydraulic performance and the reliability. Therefore, we must attach great importance to it, and conscientiously do CNC machining process planning and programming of the runner blade in order to ensure Processing quality and production process. As the turbine blade is a very complex surface-sculpture parts, which Processing requirements is high, The process is very difficult, therefore, to adopt CNC processing methods for effectively ensure processing accuracy and smoothing of Blade Surface is process Methods of valid and reliable. This article is on the design of the CNC process technology of turbine blades and in the process of programming concern the choice of processing methods and technology program to determine, choice of equipment and tooling , the workpiece clamping, choice of CNC machining process parameters, the line of CNC machining process to determine and CNC program processing, such as the following. Key words: turbine generator, runner blade, CNC Machining Technology, programming. 目 录· 第一章 叶片的数控加工工艺设计……………………………………6 1.1大型混流式叶片的结构特点………………………………6 1.2数控加工工艺方案…………………………………………7 1.3来料测量……………………………………………………8 1.3.1 目的…………………………………………………8 1.3.2 方法…………………………………………………8 1.4数据计算……………………………………………………8 1.4.1 数据逆向……………………………………………9 1.4.2 对齐…………………………………………………9 1.4.3 数据比较………