精益生产衡量指标资料.ppt

衡量指标 - BTS BTS 混合绩效 .BTM 实际数量合于生产数是在日生产排序（无超量生产）以实际数量生产或實際排序数量任何一低的值计算 Where Actual Units BTM equals the number of units build that are included in the daily production schedule (no overbuilds). Use actual units produced or actual units scheduled, whichever is lower to perform the calculation. 衡量指标-BTS BTS 混合绩效 .如果BTM实际数量能够被提升，则混合绩效价值将增进及BTS将改善 If the Actual Number of Units BTM can be , the Mix Performance value will increase and BTM will improve 衡量指标-BTS BTS Formulas 顺序绩效计算 顺序绩效 Sequence Performance = 依排序生产的实际数量/实际混合量 Actual Number of Units Build to Sequence Sequence Performance 衡量指标-BTS BTS 顺序绩效 .实际依顺序数量(BTS)等於给定日排程顺序指示的生产数量（谨首先完成排程序之前多数的数量） Where Actual Number of Units BTS equals the number of units built on a given day in the schedule order (only units after the first having a sequence number larger than all predecessors). 衡量指标-BTS BTS 序列绩效 .如果BTS实际数能被提高.序列绩效值将提升.BTS 将獲得改善 If the Actual Number of Units BTS can be increased, the Sequence Performance Value will increase and the BTS will improve. 衡量指标-BTS 计算例 产品 A B 计划 5 5 实际 7 4 (顺序：..9.) 数量绩效= 11/(5+5)+1 混合绩效= (5+4)/10=0.9 顺序绩效= 6/9=0.67 序列绩效 BTS = 1x0.9x0.67=0.603 衡量指标-BTS .如何做好工厂施行BTS展现计划到生产什么是 顾客想要的在适切序列与混合 Build to schedule reveals how well a plant executes plans to produce what customer what, in the proper sequence and mix .在我的区域执行是 Implications for our area are: 1. 设备总和效率- OEE Overall Equipment Effectiveness 衡量指标-OEE 定义Definition 1 .OEE 总和设备效率 .是衡量-设备例行的生产产出能力-在设计周期率.符合品质标准.不含失败 .衡量一设备有效性.能率.及生产品质水准 OEE is a measure of the ability of a piece of equipment to consistently produce products which meet Quality Standards at the designed cycle rate without disruption. It measure the Availability, Performance Efficiency and Quality Rate machine. 衡量指标 - OEE 目的 Purpose .设备总合效率OEE .是用来衡量三项绩效 （时间稼动率.性能效率.以及良品率）之复合 总效率之管理指标. .对一瓶颈作业而言OEE 是能用来衡量产能利用率的指标 衡量指标 - OEE 目的 Purpose .使OEE在更高的正确方向提升 時間效益（时间增加）性能效率（速率）与品质水准价值必须提升