Week 1 Support -The LSS BB Project Roadmap.pptVIP

Module: LSS BB Project Roadmap Training Slides Copyright Norco, Inc. ? Rev Mar 2008 * Lenovo Confidential LSS Black Belt Module: LSS BB Project Roadmap Training Slides Copyright Norco, Inc. ? Rev Mar 2008 Lenovo Confidential LSS Black Belt The Black Belt Project Road Map Complete the Project Charter The Roadmap - DEFINE Map the Process at a High Level, Identify Output Measures and Establish Baseline State the Problem Form Project Team Identify the Customer and their Requirements Estimate Potential Benefits - $ Establish Improvement Goals Develop the Data Collection Plan Develop a Detailed Process Map Determine Process Performance and Potential Identify Input Variables Determine Measurement Capability The Roadmap - MEASURE Prioritize Root Causes of Waste and Process Variation Use Data to Verify the Root Causes of Waste and Process Variation Select Root Causes of Waste and Process Variation to Address The Roadmap - ANALYZE Develop and Implement Pilot Select Optimal Solution for the Waste Elimination / Root Causes Develop Standardized Work Identify Possible Solutions The Roadmap - IMPROVE Develop Audit Plan Document Project Outcomes Identify Translation Opportunities Develop Controls for the Improved Process Implement Solution / Validate Results/Benefits The Roadmap - CONTROL Problem Statement CTQs COPQ EST. Define the Situation Process Map Identify: process inputs process outputs Create with Team Cause and Effect FMEA Fishbone; other methods Link KPIV KPOV prioritize inputs to attack with team . . . Root Causes Strong Links MSA Is Measurement good enough to detect process variation (see improvement!)? Check Gauges Data Collection Devices Procedures Measure Rolled Throughput Yield Determine: opportunities forimprovement Defect Rate per Step Measure Minitab Process Capability Study Analytical tools Indicators: Performance Entitlement DPMO; Sigma Score Cp Pp Cpk Ppk Gather Historical Data or Sample (Size Subgroup