8D-Failure Investigation and Analysis.pptVIP

2006 Analyst Meeting Title Here Name here 2006 Analyst Meeting Title Here Name here Failure Investigation and Analysis Arkey Wang March 2010 What is the definition of Failure? Out of documented product specification (Cosmetic, Dimension, Function, Packaging, Reliability, Law and Regulation, etc) Confirmation to the failures Traceability to the failures – PO Number / Lot Number / Pallet Number / Box Number / Bar Code or Serial Number, 5W1H of the failure, failure mode / effectiveness / logs Samples / Photos visual verification (or under scope) Testing verification Same or similar defects in Process / WIP / FG Store Traceability within the whole process Serialize , Individuate, Record and Retain all manufacturing historical data for traceability Manufacturing traceability requirement should be initiated from designing phase Component Preform MFG processes Packing Shipment Customer processes Investigation within the whole process Process by process, occurrence / Detective Analysis QCP and 5M1E changes Repeatability and Reproducibility of the Failure Mode Current operating via. original operating Failure Analysis 4M1E Change Analysis Detective Analysis (Naked eyes, testing, microscope, X-Ray) Gap Analysis (Process by Process) Reliable Analysis Process capability Analysis Correlation Surface Analysis, inner structure (Cross Section, X-Ray) Evaluation to current MFG equipment, testing, jig, tooling, fixture, programming QCP standardization formal qualification review Reliability Test or Failure Simulation * * Founded in the mid sixties as a buffer supplier to the computing industry…. Today We are part of the SP 500, we went public in 1993 and are listed on the New York Stock Exchange. We are one of the top five EMS providers globally. We have over 26,000 employees, we have over 30 factories operating in 14 countries on four continents. * Founded in the mid sixties as a buffer supplier to the computing industry…. Today We are part of the S