TPM培训材料解读.ppt

第一步结束后利用第一步的发现组建团队 异常清单 带改善区域清单 修复问题追踪表 一点课 难以到达区域地图 初始清洁检查表 Abnormality Summary Sheet (sample) Initial Cleaning Guideline Checklist (Continued . . .) Check Main Body Of Equipment For: Dirt, Dust, Excess Oil, Sludge, Chips, Or Other Foreign Matter On:  Moving and/or rotating parts  Locator or product contact parts, mounting surfaces, positioning parts  Frames, beds, oil pan interior/exterior, conveyors, transfer lines, feeders, chutes, rubber rollers, etc.  Reference pins, surfaces, crank plate, back electrodes, bars  Braking apparatus, locking mechanisms, nozzles, paint hoses  Guide surfaces, fixtures, gages, dies, cylinders, tank interiors/exteriors, cables or other devices installed on the equipment  Loose or missing nuts, bolts, washers, etc.  Unnecessary objects on body of the machine  Is equipment firmly seated or anchored to the floor? Check Auxiliary Devices For: Damage, Dirt, Dust, Oil, Grease, Chips, Sealer, Paint Residue, On:  Air cylinders, solenoid valves, FRLs, mist lubricators and separators, transformers, etc.  Limit switches, micro-switches, proximity switches, photoelectric sensors  Motors, belts, gear boxes, welding transformers, pumps, propeller shafts, couplings, covers, and surroundings  Faceplates and surfaces of instruments, meters, displays, switches, control boxes, (inside and out)  Wiring, piping  Loose or missing nuts, bolts, washers, locking devices, etc. Initial Cleaning Guideline Checklist (Continued . . .) Check Lubrication System for:  Dirt, dust, sludge, on lubricators, grease cups, lubricating devices, etc.  Proper lubricant levels and drip feeds  Covers on all lubricating supply vessels  Dirt and grease on lube lines  Leaks and seepage  Oil not reaching all intended lubrication points  Malfunctioning devices Check Area Around Equipment for:  Tools and supplies in assigned places, missing or damaged  Bolts, nuts, tools, parts, etc. lying on or around the machine  Dirty, illegible, hard to see name plates