DCE1500螺柱焊接过程演示参数设定,设备模块说明1概述.ppt

DCE: Digitally Controlled Energy－数字化控制能量 DCE: Digitally Controlled Energy－数字化控制能量 Basics:－基本概念 SMPS supplies up to 60VDC output voltage to drive the weld current. －－焊接能源提供60V的输出电压来驱动焊接电流 The output voltage is provided in steps of 40 μs to receive a constant weld current by means of closed loop（回路） feedback control.—通过闭合回路的反馈控制的焊接直流电,以40 μs的台阶来输出电压 Advantages:－优点 SMPS compensates for:开关式焊接能源可以为下面的情况做补偿 line voltage collapses－线路中陡变的电压 varying resistance within the welding circuit－焊接电路中电阻值的变化 varying weld conditions due to contaminations in the weld zone, e.g. by oil－焊接状态由于焊接区域里的油污，会发生变化 DCE: Digitally Controlled Energy－数控能量 Advantages:优点 －Oil contaminations increase neither the weld current density（密度 ）nor the diameter of the weld pool. －油污染不随焊接电流密度和焊接熔池直径大小的变化而增加。 Consequently, SMPS allows a better welding result on oily surfaces.－通常，开关式焊接能源可以在油污表面得到比较好的焊接效果。 Disadvantages:缺点 Oil contaminations increase the arc voltage from approx. 20V on dry and clean surfaces up to 40V under heavy oily conditions.。－干净表面状态下电压值为大约20V，由于污染物的原因，重油状态下电压值将增加到40V。 Whereas the weld current remains constant, weld power and weld energy double.。－尽管焊接电流保持恒定，但是焊接功率和焊接能量增倍了。 DCE: Digitally Controlled Energy数字化控制能量 Disadvantages:缺点 The increase of arc voltage enhances the risk of welding through, especially if larger flange studs are welded on thin sheet metal－如果大凸台的螺柱焊接在金属薄板上，电压的增加，会有焊穿的危险。 Some oils are not provided for arc welding. They drastically increase the arc voltage as well as the diameter of the weld pool. Thereby, “welding-throughs” are being caused even on thicker sheet material.－油污，如果它们造成电弧电压和焊接熔池直径增加过大，进而有可能，在厚板工件上也会出现焊穿情况。 DCE: Digitally Controlled Energy－数字化控制能量 Basics:基本概念 The weld program includes the parameter “Pilot arc voltage as reference value”。－以焊接程序中的先导电压作为参考值 The actual pilot arc voltage is measured to uncover the degree of oil contamination。－以实际的先导电压来显示油污的程度 The deviation between reference and actual pilot arc voltage is used to readjust the weld current or the we