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Analysis of premature failure of work rolls in a cold strip plant.pdf

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Analysis of premature failure of work rolls in a cold strip plant

Af o T b ? K 1 s a t s m d s c c m f i d q p l a h p g 0 dWear 263 (2007) 1442–1446 Case study Analysis of premature failure of work rolls in a cold strip plant Hongchun Li a, Zhengyi Jiang a,?, Kiet A. Tieu a, Weihua Sun b a School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522, Australia b Technology Centre, Jinan Iron and Steel Ltd., Jinan 250101, PR China Received 12 September 2006; received in revised form 15 January 2007; accepted 18 January 2007 Available online 23 May 2007 bstract In this paper, premature failures of several work rolls on a cold strip mill were investigated. In order to study the work roll surface feature and ailure mechanism, the chemical compositions, microstructures and the hardness of roll materials were examined. The stresses in the spalled area f the work roll have been calculated, and the stress states identified. The causes for the roll wear and damage have been identified in the study. he surface images of the work rolls have been studied, and the characteristics of wear have also been characterised for the damaged rolls. It has een found that the operating factors and metallurgical defects affected the roll service life in cold strip rolling. 2007 Elsevier B.V. All rights reserved. c t o o a t o m [ o m i c d T t r aeywords: Wear; Work roll; Cold rolling; Stress distribution . Introduction At present, the cold rolled strip is produced on a tandem cold trip mill or a reversing cold strip mill where the work rolls re flattened [1] to a non-circular deformed shape [2]. Based on he control models applied to the cold strip rolling, a good strip hape, profile and flatness [3,4] was obtained. In a cold rolling ill, the work rolls play the dominant role, making the strip eformation to achieve the desired shape, profile and dimen- ions. However, the work rolls operate under extremely arduous onditions, and one of the most important segments in operating ost of a cold mill is relevant to