横向翻转浇注工艺铸造耐压外壳铝合金铸件.pdfVIP

维普资讯 学兔兔 Feb．2008 铸 造 VO1．57 NO．2 FOUNDRY ·181· 横向翻转浇注工艺铸造耐压外壳铝合金铸件 庞胜仑，习海潮，杨长海 (西安西开高压电气股份有限公司，陕西西安710077) 摘要：从铸造工艺、工装设计上进行改进创新，采用横向翻转浇注工艺铸造耐压外壳铸件。铸件在凝固过程中能从冒 口不断地得到液态金属的补充，实现定向凝固。减少铝液二次氧化带来的夹渣，使铝液充型过程平稳，不易发生紊流。 解决了铸件法兰密封面弥散性针孔和铸件轴密封处及凸台因壁厚不均产生缩松造成气密性差的问题。在实际铸造过程 中通过对模具预热温度、合金浇注温度、翻转速度进行控制，提高了铸件整体质量。通过几年批量生产验证，一次检 漏合格率达到99．8％。 关键词：横向翻转；铸造工艺；金属型；铝合金；耐压外壳铸件 中图分类号：TG244；TG292 文献标识码：B 文章编号：1001—4977(2008)02—0181—03 Casting AIuminium Alloy Pressure—Tight Shell by Technique of Horizontal Tilting Metal Mould Casting PANG Sheng lun，XI Hai chao，YANG Chang-hai (Xian Shiky High Voltage Electric Co．Ltd，Xi’an 71 0077，Shanxi，China) Abstract：Through the improvement on casting process．the horizontaI tilting metaI mould casting technique has been adopted to produce AI alloy pressure-tight shells．During the solidification of castings．due to the mold tilts on tiltable casting machine allowing the metaI frOm riser to filI the cavity ceaselessly and directionaI solidification．AlIiquid could filI mold steadily，and turbulent flow was not easy to occur．In addition．combined with other some measures such as controlling pouring temperature，mould preheating temperature and rotation rate of machine，etc．，the dispersed shrinkage caused by walI unevenness at boss and dispersed pinhole defects at flange sealing face can be eliminated．The technique has directly been applied to the mass production of aIuminum alloy pressure-light shells．By Ieakage test for these shells produced by the technique for severaI years．the pass rate of castings can reach 99．8％． Key words：technique of horizontal tilting；casting techniq