金属带材无毛刺精密分切加工材料变形过程研究.pdfVIP

2016 年 l 月 机械科学与技术 January 2016 Mechanica1 Science and Technology for Aerospace Engineering Vol.35 No.l 第 35 卷第1 期 DOI: 10.13433/j. cn挝.1ω3-8728.2016.0117 金属带材无毛刺精密分切加工材料变形过程研究 阎秋生，石现景，路家斌 (广东工业大学机电工程学院，广州 5刚沁6) 摘要:针对金属板材的圆盘剪分切加工，提出采用塑性剪切压迫分离工艺得到平整无毛刺的分切断函， 基于精密分切加工实验建立了有限元模型，采用 DEFORM-2D 进行仿真，通过金属流变组织和材料静水 应力的变化情况分析了镀铮板的变形过程和断面形貌的形成，仿真得到的分切断面特征与实验结果具有 良好的一致性。 研究了困盘剪径向间隙和轴向间隙对无毛刺精密分切工艺的影响，发现当轴向间隙一定 时，径向间隙为板材厚度的却%时分切断面质量最好;轴向间陈小于板材厚度的2.5%才能实现塑性剪切 压迫分离工艺，在合理的轴向间隙范围内其值变化对分切断面形貌特征影响不明显。 关键词:塑性剪切压迫分离;塑性变形;有限元;形貌;静水应力 中图分类号:TG386 文献标识码: A 文章编号:1003-8728(2016)01-∞98-06 Studying Plastic Deformation in Burr-free Disc Slitting Process of Metal Sheet Yan Qiusheng , Shi Xianjing , Lu Jiabin (Sch∞，1 of Electromechanica1 Engineeri吨， Guangdong University of Technology , Guangzhou 51∞06 ， China) Ab stract : Aímíng at the disc slitting process of sheet metal , the technique of plastic shearing oppression slitting is proposed to obtain a smoot and burr-free slitting surface. Based on the experiments of precision slitting , a 2D model is established with the DEFORM software. The plastic deforrnation of the galvanized sheet and the forrnation of the slitting surface morphology features are analyzed by the changes of the metallographic structure and hydrostatic stress in the process of slitting. The simulation results are in a good agreement with the experimental results. It is studied that the influence of the radial clearance and axial clearance between the two disc cutters on the burr-free slitting process. It can be proved that when the axial clearance is deterrnined and the