某钢厂镀锌生产线参考资料.ppt

Steel industry CONTINUOUS INDUCTION STRIP HEATING EQUIPMENTS forGalvannealing and Tin Reflowing, Drying and Polymerization of Organic Coating HOT DIP GALVANIZINGMovable or stationary pots for the manufacturing of coated sheets in Zinc, Galvalume, Galfan, Aluminium PERIPHERALSPremelting furnaces, Elevators, Transfer Mechanisms ... Content of the training (I)for HANDAN Inductotherm 1. Function of the installation 2. Pot 3. Power supplies : design 4. Control cabinet : design 5. Motor- cable list Content of the training (II) 6. Utilities 7. Operation of the equipment 8. ?How to restart a froozen inductor ! 9. Safety recommendations 10. Spare parts 11. Questions Answers. Scope of supply Pot with refractory Two channel type inductors 2 power supplies (one for each inductor) One control cubicle One zinc level measurement device 2.4 Hanging of inductorson the pot To prepare the refractory joint Hanging Tightening 2.5 Cooling of the inductor 2.6 Refractory drying andzinc melting Filling the pot with zinc ingots Installation of gaz burner Heating and melting 2.7 Measurement devices on pot Thermocouples for bushing temperature control 2 per inductor Thermocouples for zinc bath temperature measurement 2 Zinc level measurement (Sick) 7. Operation of the equipment How to control the zinc bath temperature ? How much power is actually required (example of calculation) 8. How to restart a froozen inductor ! During 5 minutes, start the heating with low power between 35-50 kW. During 1 minute, stop the heating. Proceed with steps of 5 and 1 minutes during roughly 4 hours :this process can be ended if following conditions are fullfilled the power factor is stable, the power factor has the same value than the value in normal working conditions. Stay one hour with low power between 35-50 kW. Put the feeding cabinet in automatic mode with following conditions- first day : the max. allowable inductor power is +/- 250 kW,- second day : the max. allowable inductor