切削条件对超精密切削过程影响的数值模拟.pdfVIP

天津大学学报 Vo 1.44 NO.12 第 44 卷第12 期 2011 年 12 月 Journal of Tianjin University Dec.2011 切削条件对超精密切削过程影晌的数值模拟 景秀并，林滨，张大卫 (天津大学先进陶瓷与加工技术教育部重点实验室，天津 300072) 摘 要:基于大变形 Lagrange 有限元理论、修正的 JC 本构关系和 Cockro丘-Latham 切削断裂标准建立了超精密切削 的三维有限元模型.采用此模型研究切削条件对超精密切削表面质量的影响.仿真结果表明:适当增大刀具后角， 可使工件表面的最大位移变化量有所下降，提高加工质量;刀夫半径对加工表面质量影响较大，刀尖半径越小，加 工表面质量越好;切削深度对加工表面质量的影响不明显，为了保证加工效率，切削深度一般和刀夫半径相当;切 削速度影响表面质量和切削效率，速度太大或太小都会影响加工表面质量，加工铝合金时切削速度为 150 mJmin 左 右 最后试验结果验证了模型的正确性. 关键词:有限元;超精密切削;表面质量;切削条件 中图分类号: TH16 文献标志码:A 文章编号: 0493-2137(2011)12-1100-06 Numerical Simulation of the Effect of Cutting Condition on Ultraprecision Cutting Process JING Xiu-bing , LIN Bin , ZHANG Da-wei (Key Laboratory ofAdvanced Ceramics and Machine Technology ofMinistry of Education , Tianiin Universi纱， Tianjin 300072 , China) Abstract: Based on Lagrange formu1ation , modified JC materia1 mode1 and criteria of Cockroft-Latham , a 3D finite e1ement mode1 (FEM) of ultraprecision cutting was presented. Effects of cutting condition on surface qua1ity were ana1yzed by the mode l. Results show that , with the increase of clearance ang1e ,disp1acement of machined surface decreases and surface qua1ity improves. The to01 edge radius has influence on surface qua1ity, and surface qua1ity in- creases with the decrease of to01 edge radius. The effect of cutting depth on surface qua1ity is not obvious , and the cutting depth is equa1 to the to01 edge radius in order to improve machining efficiency. Cutting speed influences both surface qua1ity and machining efficiency, and the