充填平衡的改善方案(上).pptVIP

Create value, Dragonjet! Create Value, Dragonjet! Be valuable, Dragonjet! Be valuable, Dragonjet! Be valuable, Dragonjet! 充填平時改善技術 介紹大綱 充填不平衡的發生及其原因 解決方案 Melt-Flipper Melt-Flipper Max iMARC 幾何平衡多模穴的流動 內側模穴充填較快 熔融塑料的流變特性 流動方向 噴泉流動 速度分佈 皮膚層 剪切層 模壁 剪切熱對流動的影響 Higher Shearing More-Higher Shearing 流動不平衡的發生 低溫塑料 高溫塑料 低溫塑料 高溫塑料 熔融體流動波前的影響 多模穴的充填不平衡 Acrylic PBT 齒輪的不對稱流動 圓筒形狀的不對稱流動 各式各樣的多模穴排列 A = 8-Cavity, H-Pattern B = 4-Cavity, Parting-Line Inject C = 8-Cavity, X-Pattern D = 16-Cavity, Wagon Wheel E = 1-Cavity, 4 Gates 解決方案1-Melt-Flipper 利用Melt-Flipper修正傳統流道 Solution with Melt-Flipper Melt-Flipper 的CAE解析 Similarity : 95% 溫度分佈的解析 Original design Revised design Naturally “imbalanced” Cavity-Cavity Balance + Intra-Cavity Balance Melt-Flipper在多模穴的平衡效果 Mold Layout Imbalance w/o MeltFlipper = 31% Imbalance with MeltFlipper = 4% Melt-Flipper在多模穴的平衡效果(續) Intra-Cavity Imbalances!! Intra-Cavity Balance!! Melt-Flipper對寸法的影響 Cavity #1,#3和#2,#4比誤差達0.2mm 對策後，最大誤差只有0.05mm Melt-Flipper在氣輔的應用 Outside Cavity Inside Cavity Outside Cavity Inside Cavity 傳統幾何平衡 MeltFlipper Technology Case Study: 4-Cavity Automotive Handle Mold 解決方案2-Max Tecnology Sprue/stack intersections 1.Full-Shear 2.Half-Shear 3.Side-by-Side 4.Combine outside 5.Combine inside1 6.Combine inside2 Create value, Dragonjet! Create Value, Dragonjet! Be valuable, Dragonjet! Be valuable, Dragonjet! Be valuable, Dragonjet!