阻焊式双工位金属叠层制造关键工艺研究.pdfVIP

第29 卷第4 期 深圳大学学报理工版 VoL 29 No.4 2012 军7 月 JOVRNAL OF SHENZHEN UNIVER骂lTY 宵CIENCE AND ENGINEERING July 2012 l 自控糟仪/ Automatic Control and Precision Instrumentation] 阻焊式双工位金属叠层制造关键工艺研究 程蓉，伍晓宇，罗伟洪，雷建国 深圳市模具先进制造技术重点实验害，深圳大学饥电与控制工程学院，深圳 51 8(蝇。 摘 要:研究金属叠层制造中激光切割、电阻焊接和带料运动控制等关键工艺.以 302 不锈钢为成形 材料进行切割实验表明，激光器功率为 85 W，切割速度为 190 mmlmin 时切割效果最优.通过焊接电流对 比，结合焊接电流对接头质量定量变化和全相组织形貌变化考察，确定焊接电流为 27佣 A 时焊接效果最 优.为确保焊接的精准性，探讨带料运动控制机械结构及速度控制要点.采用 0.] mm 辱的 302 不锈钢焊 接10 层，进行3 维金属实体成形实验，结果表明，所制造的金属零件层与层之间达到完全冶金结合，结合 强度超过6∞ MPa，用该模具注塑的塑件表面尺寸精度和光洁度均达到使用妥求， 关键词:快速成形;分层制造;激光切割;电阻焊;快速模具;注塑成型:近终端产品 中固分类号: TH 16 文献标识码: A doi: 10. 3724/SP. J. 1249.2012.04358 Key techniques of rapid manufacturing for metal parts based on resistance welding double-staged LOM CHENG Rongt , WU Xiao-yu , LUO Wei-hong , and LEI Jian-guo Shenzhen Key Labomtory of Advanced Manufacturing Technology for Mold Die , College of Mechat阳、iC9 and Control Engineeri吨， Shenzhen University , Shenzhen 518仪凶， P. R. China Abstract: 四is paper presents a sludy of three main technologies of metallic laminated manufacturing , thal is , la- ser cu创ng， resistance welding and malerial movement control. Conducted 302 stainless steel sheets ofO. ] mm in thickness as the laser cutting material , the statistical analysis of the experimental results how that a perfect cutting quality achieved under l部er power is 85 W and cuUing speed is 190 mmlmin. By contrasting experiment with welding current combined wi由 welding quality and micr咽tructure morphology , a gωd welding quality achieved under the welding current is 2 7∞ A. The accuracy of the wel