超长直线导轨的安装及精度调试（The installation and debugging precision long straight guide）.docVIP

超长直线导轨的安装及精度调试（The installation and debugging precision long straight guide） 1 super long linear guide rail Linear rolling guide has been widely used in various types of machine tools and non-standard equipment. Generally, because the machined surface is used as the installation criterion and the application length is limited, the debugging and measurement are simple. But for super long rail (greater than 8m), its debugging and measurement become difficult problems. In the development of microwave near field testing equipment, we encountered the super long (13m) rail structure, and summarized some experiences about how to debug and measure its accuracy. 2 rail installation structure and accuracy requirements A near field test equipment is divided into horizontal guide rail, main rail and auxiliary rail. The length is 13m, span 1.5m, which is the most important basis and benchmark for the accuracy of the equipment. The leading rail plays a leading role, and the auxiliary guide rail plays a supporting role 3 the alignment of the main rail in the horizontal plane Because the guide rail is made of 13 1m Long Precision rails, the rail is spliced on the base rail. In order to facilitate the stitching and debugging of precision rails, we divide the process into two steps: rough rail adjustment and fine rail alignment. We use the rail coarse wire pulling method (see Figure 2), is a slide on the rail, a reading microscope with a scale installed on the slider, the microscope lens is aligned with a diameter of 0.3mm wire, lens placed vertically. A steel wire is fixed at one end of the rail, and a heavy hammer is lifted at the other end through the pulley, and the two ends of the steel wire are adjusted so that the steel wire is coincident with the groove on the lens when the microscope is at both ends of the rail. At this point, the steel wire in the horizontal plane is an ideal line, in other words, a benchmark. To move the slider, check the straightness of the position of th